Post-Trip Inspection Checklist 2026: FMCSA Guide

post-trip-inspection-checklist-guide

A post-trip inspection is the end-of-day vehicle check that produces the Driver Vehicle Inspection Report — the DVIR that creates the legally binding chain between defect discovery, carrier repair, and next-driver sign-off. Under 49 CFR 396.11, every CMV driver must prepare a written report at the completion of each day's work documenting any defects discovered during or after operation. Here is a critical regulatory nuance most training programs miss: FMCSA does not technically require a formal "post-trip inspection" in the way it mandates pre-trip checks under 392.7. Instead, it requires the DVIR — a written report of defects found during that day's driving. The practical effect is the same, but the distinction matters during audits. FMCSA estimates DVIRs prevent approximately 14,000 accidents annually through early defect identification, yet industry data shows 95% of all DVIRs report no defects — raising serious questions about inspection quality across the fleet industry. With FMCSA's eDVIR final rule taking effect March 23, 2026, there has never been a better time to digitize your post-trip workflow. Start your free HVI trial to digitize post-trip inspections, or book a demo to see how eDVIRs work.

DVIR & INSPECTIONS • POST-TRIP GUIDE 2026


49 CFR 396.11 Requirements, End-of-Day DVIR Workflow & Digital Post-Trip Solutions

14,000Accidents prevented annually through DVIRs (FMCSA)
95%Of DVIRs report zero defects — is quality the real issue?
3 MonthsMinimum DVIR retention required by FMCSA
Mar 23eDVIR Final Rule effective — electronic post-trips explicit

Why the Post-Trip Matters More Than the Pre-Trip

Overnight Repair Window

Defects found at end of shift give technicians 8-12 hours to diagnose and repair. The truck rolls out clean the next morning instead of delaying departure — or worse, sending a defective vehicle on the road.

DVIR Creates the Legal Record

The post-trip DVIR is the federally mandated document that auditors and plaintiff attorneys examine. It creates the chain of accountability: driver finds → carrier repairs → next driver confirms. Missing this link is a citable violation.

Maintenance Data Intelligence

Consistent post-trip reports build a maintenance data stream. Recurring defects on specific vehicles or components become visible — enabling predictive maintenance instead of reactive breakdown response.

CSA Score Protection

Under the 2026 CSA overhaul, "Driver Observed" violations are now a separate scoring category. The quality of your post-trip — not just its existence — directly impacts your safety rating and insurance rates.

The Regulatory Distinction: Post-Trip vs. DVIR

Key FMCSA Interpretation (Question 25, §396.11): "Section 396.11 requires the driver, at the completion of each day's work, to prepare a written report on each vehicle operated that day. Does this require a post-trip inspection of the kind described in §396.15? Guidance: No. However, the written report must include all defects in the parts and accessories listed in §396.11(a)(1) that were discovered by or reported to the driver during that day." — FMCSA Official Guidance
What FMCSA Requires

At the completion of each day's work, the driver must prepare a written DVIR listing any defects discovered by or reported to the driver during that day. The report covers the 11 minimum components listed in §396.11(a)(1). If no defects were found on a property-carrying CMV, no DVIR is required (since 2014). For passenger-carrying CMVs, a DVIR is required every day regardless.

Best Practice (Recommended)

Perform a thorough walk-around inspection at end of shift — identical to a pre-trip but focused on what changed during the day's driving. Document everything using the checklist below. Even "no defect" reports create a positive compliance record. Most compliance experts and insurers strongly recommend daily post-trip DVIRs for all vehicles as company policy.

Complete Post-Trip Inspection Checklist (11 FMCSA Components + Fleet Extras)

This checklist covers every component required under 49 CFR 396.11 plus additional items recommended by fleet safety professionals. Focus on changes from your morning pre-trip — what deteriorated, developed, or was reported to you during the day's operation.

Brake Systems FMCSA REQUIRED — §396.11(a)(1)
Service BrakesAny pulling, grabbing, or unusual noise during the day? Stopping distance change?
Parking BrakeDid it hold on grades today? Any drift noticed?
Trailer Brake ConnectionsAir line condition, gladhand seals, any leaks heard?
Air PressureDid low-air warning activate during operation? Unusual gauge readings?
Steering & Suspension FMCSA REQUIRED
Steering MechanismAny new play, drift, or difficulty turning? Fluid level change?
SuspensionNew noises over bumps? Vehicle leaning? Air bag condition?
Lighting & Reflectors FMCSA REQUIRED
HeadlightsBoth high/low beams working? Any alignment change?
Taillights & Brake LightsAll functional? Use wall reflection to check without helper.
Turn SignalsFront and rear both sides operational?
Clearance & Marker LightsAll markers illuminated? Correct colors?
ReflectorsPresent, clean, correct color, not cracked?
Tires, Wheels & Rims FMCSA REQUIRED
TiresAny new cuts, bulges, or embedded objects from the day? Inflation change? Tread wear?
Wheels & RimsLug nuts still tight? New cracks? Rust trails (indicate loosening)?
Dual SpacingDuals not touching? No debris between duals?
Other FMCSA-Required Components FMCSA REQUIRED
HornStill operational and audible?
Windshield WipersAny deterioration? Streaking? Washer fluid level?
Rear Vision MirrorsBoth intact? Any new cracks or adjustment issues?
Coupling DevicesFifth wheel secure? Gladhands sealed? Electrical connection intact?
Emergency EquipmentFire extinguisher still charged? Triangles and fuses present?
Recommended Fleet Additions BEST PRACTICE
Fluid LevelsEngine oil, coolant, power steering, DEF, windshield washer
Leaks Under VehicleNew drips? Oil, coolant, fuel, air, hydraulic?
Body & Cab DamageNew dents, scrapes, or structural damage from the day?
Exhaust SystemNew leaks, unusual smoke color, DPF warning lights?
Cargo Area / LoadCargo secure? Tie-downs tight? Doors latched and sealed?
Cab CleanlinessTrash removed, personal items secured, ready for next driver

The Post-Trip DVIR Workflow: 4-Step Compliance Chain

1
Driver Inspects & Reports (End of Day)

At the completion of each day's work, the driver inspects the vehicle and prepares a DVIR listing any defects discovered by or reported to the driver during that day. The report must include vehicle identification, the condition of each §396.11 component, driver signature, and date. If a driver operates more than one vehicle during the day, a separate DVIR must be prepared for each.


2
Carrier Receives & Triages

The motor carrier receives the DVIR and reviews reported defects. Each defect must be evaluated: does it affect safe operation or is it likely to cause a breakdown? Critical defects require immediate repair before the vehicle is dispatched. The carrier may not dispatch a vehicle with unrepaired safety defects.


3
Mechanic Repairs & Carrier Certifies

A qualified mechanic or carrier official repairs all defects affecting safety. The repair is then certified on the original DVIR — either that repairs were completed or that repair was deemed unnecessary. This certification must be signed before the vehicle is dispatched again.


4
Next Driver Reviews & Signs (Pre-Trip)

Before operating the vehicle, the next driver reviews the most recent DVIR, confirms repair status, and signs. This completes the full FMCSA accountability chain. The original DVIR with all signatures must be retained for a minimum of 3 months.

HVI Automates the Entire Post-Trip Chain

With HVI, drivers complete post-trip inspections on their phone in under 5 minutes. Defects trigger instant push notifications to your maintenance team. Work orders are auto-generated with defect details and photos. Mechanics certify repairs digitally. The next driver sees the repair status and signs — completing the full FMCSA chain electronically. Every step is timestamped, GPS-tagged, and stored for instant audit access.

Pre-Trip vs. Post-Trip: Understanding Both Sides

Pre-Trip vs. Post-Trip Inspection Comparison
Aspect
Pre-Trip Inspection
Post-Trip Inspection / DVIR
Primary Regulation
49 CFR 392.7 & 396.13
49 CFR 396.11
When Performed
Before operating the vehicle
At completion of each day's work
Primary Purpose
Confirm vehicle is safe to operate NOW
Document defects found during the day
Written Report Required?
No (unless company policy)
Yes — DVIR is the federal requirement
When Report Required
N/A for pre-trip specifically
When defects found (property); always (passenger)
DVIR Review
Driver reviews previous DVIR and signs
Driver creates the DVIR
Components Covered
Same 11 items (harmonized 2014)
Same 11 items (harmonized 2014)
Typical Duration
15-30 min (paper) / 5-10 min (digital)
5-15 min (paper) / 3-5 min (digital)
Focus
Is it safe to drive right now?
What changed during today's operation?
Maintenance Value
Catch defects before departure
Create overnight repair window

6 Post-Trip Mistakes That Trigger Audit Failures

1
The 95% Problem: "No Defects" Every Day

When 95% of DVIRs report zero defects, auditors see a red flag — not a clean fleet. It suggests drivers are rubber-stamping without actually inspecting. Digital tools with photo requirements and guided checklists produce more thorough, defensible inspections.

2
Missing Vehicle Identification

Every DVIR must include unit number, VIN, license plate, or other unique identifier that ties the report to a specific vehicle. Generic or missing vehicle IDs make DVIRs non-compliant and impossible to match during audits.

3
No Repair Certification Before Dispatch

The carrier must certify on the original DVIR that defects were repaired or deemed unnecessary BEFORE the vehicle is dispatched again. This is the most commonly missed step — and one of the most frequently cited violations.

4
Next Driver Doesn't Sign

Under 396.13, the next driver must review and sign the previous DVIR before operating. Breaking this link voids the custody chain and creates a separate citable violation for both driver and carrier.

5
Not Filing DVIRs for Multiple Vehicles

If a driver operates more than one vehicle during a workday, a separate DVIR must be prepared for each vehicle operated. Missing this requirement during relay operations or yard moves is a common audit finding.

6
Failing 3-Month Retention

Motor carriers must retain DVIRs for a minimum of 90 days. During audits, FMCSA can request records with as little as 48 hours notice. Paper DVIRs lost in filing cabinets equal automatic violations. Cloud-stored eDVIRs eliminate this risk entirely.

Paper vs. Digital Post-Trip: Why eDVIRs Win

Paper Post-Trip
10-20 minutes to complete
Illegible handwriting common
No photo evidence capability
Manager sees defects when paper arrives
Easy to skip items or entire sections
Days to locate records for audit
Digital Post-Trip (eDVIR)
3-5 minutes with guided checklists
Standardized, always readable
Built-in photo capture per item
Instant push notification on defect
Cannot skip items — enforced workflow
Instant search — always audit-ready

Frequently Asked Questions

FMCSA requires a DVIR at the completion of each day's work under 49 CFR 396.11. Technically, the regulation does not mandate a formal "post-trip inspection" — it mandates the written report of defects found during the day. However, to properly identify defects, a thorough end-of-day inspection is the practical requirement. For property-carrying CMVs, a DVIR is only required when defects are found. For passenger-carrying CMVs, a DVIR is required every day regardless.

Every DVIR must include vehicle identification (unit number, VIN, or license plate), the condition of each of the 11 FMCSA-mandated components (brakes, steering, tires, lights, horn, wipers, mirrors, coupling, wheels, emergency equipment), any defects or deficiencies discovered, the driver's signature, and the date of inspection.

Motor carriers must retain DVIRs for a minimum of 3 months (90 days) from the inspection date. Annual periodic inspection reports require 14-month retention. Maintenance and repair records must be kept throughout the vehicle's service life plus 6 months after disposal. Digital storage makes indefinite retention effortless.

Yes. Electronic DVIRs have been permitted since 2018 under 49 CFR 390.32. FMCSA published a final rule on February 19, 2026 (effective March 23, 2026) explicitly authorizing eDVIRs in §396.11 and §396.13. The American Trucking Associations, OOIDA, and NTTC all supported the rulemaking. FMCSA actively encourages the transition to electronic methods.

For property-carrying CMVs: no DVIR is required when no defects are found (since the 2014 rulemaking). For passenger-carrying CMVs: yes, a DVIR is required every day regardless. However, most compliance experts strongly recommend filing a "no defect" DVIR daily for all vehicles as company policy — it creates a positive compliance record and demonstrates inspection diligence during audits.

The vehicle cannot be dispatched until defects affecting safe operation are repaired and certified on the original DVIR. Dispatching with unrepaired safety defects can result in fines up to $23,048 per occurrence for the carrier. The driver is also prohibited from operating the vehicle and can face penalties of up to $2,304 per violation.

Make Every End-of-Day Count

The 5 minutes your drivers invest in a post-trip inspection creates the overnight repair window, the DVIR compliance chain, and the maintenance data that keeps your fleet safe and audit-ready. HVI makes post-trip inspections faster, more thorough, and completely digital — with photo evidence, instant defect alerts, and automated repair tracking.

No credit card • No hardware • Setup in under 10 minutes • FMCSA compliant


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