Mobile-First CMMS for Heavy Equipment Technicians and Mechanics

Transform heavy vehicle maintenance with intelligent work order management, automated PM scheduling, and offline mobile capability. Reduce maintenance costs by 25%, cut administrative work by 60%, and improve equipment uptime across your operations.

Trusted by maintenance teams worldwide • 3-month payback • Works offline

Proven Results for Maintenance Operations

HVI CMMS delivers measurable improvements for heavy equipment maintenance teams

25%

Cost Reduction

Lower annual maintenance costs with well-planned PM schedules and detailed parts tracking

60%

Less Admin Work

Reduce administrative overhead through workflow automation and digital documentation

45%

Better Fix Rate

Improve first-time fix rates with complete equipment history and detailed service records

3 Months

Payback Period

Average time to recover investment cost for HVI maintenance software

Complete CMMS for Heavy Equipment Maintenance

Everything technicians need to manage maintenance efficiently from their mobile device

Auto-Generated Work Orders

Generate work orders with one click from inspection findings. System automatically adds all flagged or failed inspection items to the work order. Technicians receive instant notifications via email or app when work orders are assigned.

  • One-click work order creation from inspection reports
  • Print work orders, assign mechanics, track progress on each item
  • Maintain labor and material costs with repair logs
  • Filter assigned work orders for easy technician visibility

Automated PM Scheduling

Set automatic inspection and maintenance schedules based on meter readings or calendar duration. System notifies technicians when preventive maintenance is due, reducing the possibility of unexpected breakdowns.

  • Meter-based or calendar-based scheduling for each asset
  • Automated reminders for upcoming PM services
  • Track scheduled and open work orders in one view
  • Daily and weekly reports on upcoming maintenance

Mobile App with Offline Mode

Complete work orders onsite immediately upon completion. Mobile app works fully offline in remote locations without internet connectivity, automatically syncing data when connection is restored.

  • Full offline capability for remote work sites
  • Capture photos and annotate images during inspection
  • Record voice notes for detailed explanations
  • Digital signature capture for accountability

Parts Inventory Management

Add parts to work orders and see associated costs automatically. System updates inventory quantities in real-time and provides alerts when stock runs low to prevent parts shortages.

  • Real-time inventory tracking across multiple locations
  • Automated spare parts inventory alerts
  • Parts request tracking and purchase management
  • Barcode scanning for quick parts identification

Digital Inspections

Conduct digital inspections in minutes with customizable checklists. Generate signed PDF inspection reports with details on each item including repair or replace markings, pictures, and voice notes.

  • Pre-built and custom inspection checklists
  • Mark items as repair, replace, or pass
  • Immediate email notifications on defect findings
  • Share inspection forms with team members

Complete Service History

Access detailed maintenance lifecycle for each asset including all inspections, work orders, parts consumption, and service dates. Track continuous meter reading updates and vehicle categories.

  • Complete log with continuous meter reading updates
  • Breakdown to completion tracking
  • Service history for warranty claims and compliance
  • View all maintenance activities in one place

Streamlined Workflow for Technicians

From inspection to completion—simplified maintenance management

Step 1

Conduct Digital Inspection

Operators perform inspections using mobile app with customizable checklists. Capture photos, add voice notes, and mark items as pass, repair, or replace. Generate signed PDF report instantly.

Step 2

Auto-Create Work Order

With one click, generate work order from inspection findings. All flagged items automatically added. Assign to internal technician or outside contractor. Email and app notifications sent instantly.

Step 3

Technician Gets Notified

Technicians receive work order assignment via email or mobile app notification. View complete equipment details, inspection photos, service history, and required parts—all from mobile device.

Step 4

Add Parts & Track Costs

Scan part barcodes or search inventory to add items to work order. System automatically updates inventory quantities and calculates total costs including labor and materials.

Step 5

Complete Repair Work

Track progress on each work order item. Update status as you go. Document work with photos and notes. Works fully offline in remote locations without internet connectivity.

Step 6

Close Out & Generate Report

Close work order onsite immediately upon completion. System generates comprehensive PDF report with all labor, parts, photos, and notes. Automated reporting tracks all maintenance activities.

Built for Heavy Equipment Industries

HVI serves maintenance teams across major industrial sectors worldwide

Construction

Excavators, dozers, loaders, cranes, and heavy construction equipment maintenance across job sites

Mining

Haul trucks, shovels, drills, and mining equipment servicing in remote underground and surface operations

Manufacturing

Production equipment, forklifts, material handling, and plant machinery preventive maintenance programs

Oil & Gas

Drilling equipment, pumps, compressors, and field equipment management for upstream and downstream operations

Chemical

Process equipment, safety-critical systems, and specialized machinery in chemical processing facilities

Workshop & Fleet

Repair shop operations, heavy vehicle fleets, and multi-location maintenance facilities

Why Maintenance Teams Choose HVI

Transform your maintenance operations with proven results

Eliminate Paper Reporting

No more paper printing or manual record keeping. Digital inspections and work orders eliminate physical forms. Reduce administration efforts for maintaining compliance data and audit information. Signed information becomes a single version of truth stored securely in the cloud.

Real-Time Notifications

Never miss maintenance schedules or faulty inspection reports. Get real-time notifications via email or app. Immediate email triggers to the right person on any defect reporting. App notifications bring attention to urgent issues requiring immediate action.

Advanced Reporting & KPIs

Track total maintenance cost KPIs and mechanic productivity. Generate automated reports on maintenance activities, parts consumption, and upcoming services. Export data on prior services for compliance audits. Make informed decisions based on accurate, real-time data.

Role-Based Access Control

Create employee accounts with role-based access. Fine-tune permissions so users only access relevant assets and features. Manage your team digitally with proper accountability. Track who performed which maintenance tasks with digital signatures and timestamps.

Cloud-Based Accessibility

Access anytime, anywhere from any device. Secure cloud storage ensures data safety and eliminates local server maintenance. Latest user interface makes it easy to find information. Complete tracking with visual indicators for equipment status and maintenance needs.

Bulk Upload & Integration

Quickly update records with bulk upload option. Import existing equipment and maintenance data efficiently. Integrate with telematics systems, fuel cards, and other fleet management tools. Connect all teams under one information layer for seamless operations.

Calculate Your Maintenance Cost Savings

See how much HVI can save your maintenance operation

Average Annual Savings

$45,000

Reduced maintenance costs

800 Hours

Admin time saved annually

$18,000

Paperwork elimination

$27,000

Prevented breakdowns

Your Potential Savings

Based on a fleet of 50 heavy vehicles with typical maintenance requirements:

  • 25% reduction in annual maintenance costs
  • 60% decrease in administrative overhead
  • 30% fewer unexpected breakdowns
  • 3-month payback on software investment
  • 45% improvement in first-time fix rates

Want a custom calculation for your fleet? Schedule a demo and we'll provide a detailed ROI analysis based on your specific operation.

Before & After HVI Implementation

See the transformation in maintenance operations

Before HVI

  • Paper forms scattered across multiple locations
  • Technicians spend hours on manual data entry
  • Lost or illegible inspection reports
  • Maintenance schedules tracked in spreadsheets
  • No visibility into equipment status
  • Work orders get misplaced or delayed
  • Parts inventory constantly out of sync
  • Difficult to prove compliance during audits
  • Equipment failures happen unexpectedly
  • No insight into maintenance costs

After HVI

  • All data centralized in cloud-based system
  • Technicians complete digital inspections in minutes
  • Signed PDF reports with photos and voice notes
  • Automated PM scheduling based on meter readings
  • Real-time equipment health monitoring
  • Instant work order creation and assignment
  • Real-time inventory tracking with automated alerts
  • Complete audit trail with one-click reporting
  • Predictive maintenance prevents breakdowns
  • Full cost visibility with detailed analytics

Trusted by Maintenance Professionals

See what fleet managers and maintenance teams say about HVI

"Managing everything through the maintenance CMMS has made fleet management and vehicle maintenance a breeze. The real-life, real-time data and more accurate job costing is incredible. There is just one place where everyone can look and have all their information."

Karen Johnson
Fleet Operations Manager

"The automated maintenance schedules and reminders ensure that we never miss a service. The ability to track and manage work orders, inventory, and technician assignments has significantly reduced downtime and improved our overall maintenance workflow."

Ryan C.
Maintenance Manager

"HVI's inspection software is the best solution we've found for fleet inspection and maintenance. The CMMS system handles all our work orders efficiently. The annual vehicle inspection report feature is a game-changer, keeping us ahead in managing inspections and reducing downtime."

Lisa Patel
Logistics Supervisor

Seamless Integration with Your Existing Systems

HVI connects with the tools you already use for complete fleet visibility

Compatible with Major Fleet Systems

Telematics Systems

Geotab, Samsara, Verizon Connect, Motive

Accounting Software

QuickBooks, Xero, SAP, Oracle

Fuel Card Providers

WEX, Comdata, Fuelman, Fleet One

ERP Systems

Microsoft Dynamics, SAP Business One

Diagnostic Tools

OBD-II readers, fault code scanners

GPS Systems

Real-time location and mileage tracking

Plus many more through our open API

Enterprise-Grade Security & Compliance

Your data is protected with industry-leading security standards

Data Encryption

256-bit SSL encryption for data in transit and at rest. Bank-level security protects your maintenance records.

Cloud Backup

Automatic daily backups with 99.9% uptime SLA. Your data is safe and always accessible when you need it.

DOT Compliance

Built-in compliance tracking for DOT, OSHA, and industry regulations. Audit-ready reports at your fingertips.

Access Control

Role-based permissions ensure team members only access relevant data. Complete audit trail of all actions.

Regulatory Compliance Made Easy

HVI maintains complete digital records for DOT audits, safety inspections, and regulatory compliance. Generate comprehensive reports showing maintenance history, inspection records, and compliance documentation with one click.

Resources for Maintenance Success

Access guides, videos, and expert support to maximize your results

Knowledge Base

Comprehensive documentation, step-by-step guides, and best practices for every feature.

Access Resources

Video Tutorials

Watch how-to videos covering inspections, work orders, PM scheduling, and advanced features.

Watch Demos

24/7 Support

Get help anytime via phone, email, or live chat. Average response time under 2 hours.

Contact Support

Maintenance Guides

Download whitepapers on preventive maintenance, cost reduction, and fleet optimization strategies.

Download Guides

Implementation Support

Dedicated onboarding specialist guides your team through setup, training, and go-live.

Schedule Onboarding

Case Studies

Read how mining, construction, and industrial companies achieved 25% cost reductions with HVI.

Read Success Stories

Frequently Asked Questions

Common questions about HVI maintenance management software

After completing a digital inspection, technicians can generate a work order with one click. All items marked as "repair" or "replace" in the inspection are automatically added to the work order. The system allows you to print the work order, consume parts from inventory, assign the work to a mechanic, and track progress on each repair item. Labor and material costs are automatically logged. When an item fails inspection, a corrective work order can be auto-generated immediately, ensuring swift action to get equipment back in service.

Yes, HVI's mobile app features full offline capability designed specifically for technicians working in remote locations such as construction sites, mining operations, underground facilities, oil and gas fields, and other industrial environments without reliable internet. Technicians can conduct inspections, complete work orders, capture photos, record voice notes, scan barcodes, collect digital signatures, and update work order status all without an internet connection. All data is stored locally on the device and automatically syncs to the cloud when connectivity is restored, ensuring no interruption to productivity.

HVI allows you to set automatic schedules for inspections and maintenance based on meter readings (odometer, engine hours, machine hours) or calendar duration (days, weeks, months). For each asset, you can define unlimited calendar-based or meter-based schedules. The system monitors equipment usage and automatically generates PM work orders when service is due. Technicians receive notifications via email and mobile app when preventive maintenance is scheduled. This proactive approach helps prevent breakdowns, reduces the possibility of unexpected equipment failure, and ensures compliance with manufacturer maintenance requirements. You can view all upcoming scheduled maintenance and track completion status in real-time.

Yes, HVI includes comprehensive parts inventory management. When technicians add parts to work orders, inventory quantities are automatically updated in real-time. The system tracks parts across multiple locations and provides automated alerts when stock runs low to prevent shortages. You can manage spare parts requests, track parts purchases, and see associated costs with each repair. Barcode scanning enables quick parts identification and addition to work orders. The system maintains detailed records of parts consumption by equipment, generates reports on total maintenance costs including parts and labor, and helps optimize inventory levels. This ensures parts are available when needed while minimizing carrying costs and preventing stockouts that could cause equipment downtime.

HVI generates a comprehensive range of automated reports including signed PDF inspection reports with photos and voice notes, work order completion reports with labor and material costs, scheduled maintenance reports showing upcoming PM services, parts consumption reports tracking inventory usage, weekly maintenance activity summaries, total maintenance cost KPIs, technician productivity tracking, and equipment maintenance lifecycle reports. Reports can be automatically emailed on daily or weekly schedules, exported for compliance audits, and customized to show specific time periods, equipment types, or cost centers. The reporting system helps identify trends, reduce costs, improve efficiency, and maintain detailed records for warranty claims and regulatory compliance.

Yes, HVI is designed to support multi-location operations with centralized management capabilities. You can manage equipment, technicians, and maintenance operations across multiple sites from a single platform. The system provides role-based access control, allowing you to fine-tune permissions so users at each location only access relevant assets and features. Parts inventory can be tracked across multiple warehouses and facilities with inter-location transfer capabilities. The cloud-based platform ensures all locations have access to real-time data, and reporting consolidates information across all sites while allowing filtering by specific locations. This is particularly valuable for companies with geographically distributed operations such as mining companies with multiple sites, construction firms with regional offices, or manufacturing operations with multiple plants.

Transform Your Maintenance Operations Today

Join maintenance teams worldwide who have reduced costs by 25%, improved first-time fix rates by 45%, and eliminated 60% of administrative work with HVI's mobile-first CMMS. Start your journey to better maintenance management today.

Used by teams worldwide • 3-month payback • Mobile & offline capable

Works for Construction, Mining, Oil & Gas, Manufacturing, and all heavy equipment operations

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