Complete Maintenance Solution

Total Fleet Maintenance Management in One Platform

Manage work orders, track repairs, control parts inventory, schedule technicians, and monitor costs. Complete maintenance visibility that reduces costs by 45% and increases uptime by 30%.

30%

Less Downtime

$15K+

Annual Savings

40%

Less Admin Time

100%

DOT Compliant

Maintenance Dashboard
Real-time maintenance overview
Live

24

Active Work Orders

8

Pending Approval

12/15

Techs Available

$47.5k

Parts Value
Today's Priority 5 urgent repairs scheduled

Streamline work order management

Create, assign, track, and close work orders efficiently. Mobile updates keep everyone in sync.

Reduce maintenance costs by 45%

Track labor, parts, and vendor costs. Identify savings opportunities with detailed analytics.

Increase fleet uptime by 30%

Faster repairs, better scheduling, and preventive maintenance keep vehicles running.

Work order management

Create, assign, track, and close work orders seamlessly. Real-time status updates, priority management, and complete repair history.

  • Quick work order creation
  • Technician assignment & scheduling
  • Priority and status tracking
  • Parts and labor tracking
  • Mobile updates from field
Workorder Management View
Live System
WO1008 REWORK
Windscreen Repair
WO1007 POSTPONED
Horn System
WO1006 EMERGENCY
Brake Light Repair
WO1005 IN PROGRESS
Engine Repair
24 Active
8 Pending
3 Urgent
156 Completed

Request maintenance & create work orders

Comprehensive work order creation with all details captured upfront. Link to inspections, add tasks, parts, labor codes, and attachments.

  • Multi-tab work order creation
  • Link to vehicle & inspections
  • Add tasks from master list
  • Parts requirements & costs
  • Labor estimation & planning
Create Request Form
WO1009
Vehicle Selection From Inventory List
Priority Level Low to Emergency
Assignment Tech Selection
Planning Start & Due Dates

PM schedules dashboard

Complete preventive maintenance management with automated scheduling, overdue alerts, and one-click workorder creation.

  • Hour/mile/date-based schedules
  • Overdue and due soon alerts
  • Create workorders instantly
  • Track completion history
  • Auto-reset after completion
PM Schedules Dashboard

13

Total

1

Overdue

1

Due Soon

3

Vehicles
SCH1001-1 OVERDUE
250 Hour Service - EXC001
SCH1002-1 DUE SOON
500 Hour Service - 30 hrs to go
SCH1003-1
4000 Hour Service - 770 hrs to go

Technician scheduling & tracking

Optimize technician productivity with smart scheduling. Track work hours, certifications, and performance metrics.

  • Real-time technician availability
  • Skill-based assignment
  • Time tracking & productivity
  • Certification management
  • Performance analytics
Technician Schedule
Today
Mike Johnson AVAILABLE
Senior Tech
Current task:
WO-2024-0847 - Engine repair (2/3 hrs)
Today's WOs:
4 completed, 1 active
Efficiency:
94%
Sarah Lee BUSY
Hydraulics Specialist
Current task:
WO-2024-0845 - Hydraulic cylinder rebuild
Available in:
2.5 hours
Queue:
2 pending
David Chen ON BREAK
Electrical Tech
Returns:
15 minutes
Team Summary
12 Available
8 Busy
3 Break
2 Off Duty

Parts inventory management

Track parts inventory, automate reordering, and manage vendors. Real-time stock levels with critical alerts prevent delays.

  • Real-time inventory tracking
  • Critical stock level alerts
  • Vendor & supplier management
  • Parts transfer history
  • Bulk upload capability
Parts Inventory
3 items at critical stock levels
SKU674638
Fuel Water Separator
120 in stock
SKU666385
Hydraulic Filter
CRITICAL
SKU674424
Engine Oil Filter
119 in stock
BAT-12V180
12V Battery
4 units only
2,847 Total
$47.5k Value
3 Critical
12 On Order

Labor codes & rate management

Standardized labor codes with hourly rates for accurate cost tracking. Define different skill levels and specializations for precise billing.

  • Skill-based labor categories
  • Hourly rate management
  • Apprentice to specialist levels
  • Specialized service codes
  • Accurate labor cost tracking
Labor Code Management
MECH-SR
Senior Mechanic
$85/hr
ELEC-SPEC
Electrical Specialist
$95/hr
MECH-JR
Junior Technician
$60/hr
FIELD-SVC
Field Service
$90/hr
APPR-TECH
Apprentice
$45/hr
WELD-FAB
Welder/Fabricator
$75/hr
11 Labor Codes
$40-95 Rate Range
$65 Avg Rate

Task master library

Standardized task library organized by category. Pre-defined maintenance tasks ensure consistency and completeness across all work orders.

  • Categorized task library
  • Standard procedures included
  • Vehicle-specific tasks
  • Quick task selection
  • Customizable task templates
Task Master Library
Air System 3 tasks
Brakes 5 tasks
Engine 8 tasks
Hydraulics 6 tasks
Cooling 4 tasks
Electrical 5 tasks
Common Tasks:
• Clean/replace air filter elements
• Inspect brake pads and lines
• Check engine oil level
• Replace hydraulic filters
• Test battery terminals
16 Categories
87 Total Tasks
Custom Templates

Complete maintenance history

Track every repair, service, and inspection. Access complete vehicle history for warranty claims, resale, and compliance.

  • Searchable repair history
  • Cost tracking by vehicle
  • Warranty documentation
  • Compliance reporting
  • Export to Excel/PDF
Maintenance History
87 Total WOs
$24,850 Total Cost
$286/WO Avg Cost
WO-2024-0847 Today
Engine coolant leak repair
Replaced radiator hose and clamps
Tech: Mike J.
Hours: 3.5
Cost: $485
WO-2024-0812 Oct 5
500-hour PM service
All filters, fluids, and inspections
Tech: Team A
Hours: 4.0
Cost: $650
WO-2024-0798 Sep 28
Brake system overhaul
Replaced pads, rotors, and calipers
Tech: Sarah L.
Hours: 6.0
Cost: $1,250

Maintenance cost analytics

Detailed cost tracking and analytics. Identify trends, reduce expenses, and optimize maintenance spending.

  • Cost by vehicle, type, or period
  • Labor vs parts breakdown
  • Vendor cost comparison
  • Budget vs actual tracking
  • Cost per mile/hour analysis
Cost Analytics
$47,850
Total Costs
12% vs last month
$45,000
Budget
106% of budget
Cost Breakdown
Labor $28,710 (60%)
Parts $14,355 (30%)
External Services $4,785 (10%)
Top Cost Vehicles
TRK-042 Mack Granite
$8,450 18 WOs
EXC-015 CAT 336
$6,200 12 WOs
LOD-008 CAT 966M
$5,890 14 WOs

Mobile maintenance management

Full maintenance management from any device. Create work orders, update status, track time, and add photos from the field.

  • Create & update work orders
  • Real-time status updates
  • Time tracking & photos
  • Parts lookup & inventory
  • Offline mode with sync
9:41
Maintenance
24 Active
ACTIVE URGENT
WO-2024-0847
Engine coolant leak
TRK-042
PENDING 45 min ago
WO-2024-0848
Hydraulic pressure loss
EXC-015
8 Active
6 Pending
12 Today
94% On Time
Current Task
2:34:15
Work Orders
Parts
Reports
More

Complete Maintenance Management Features

Everything you need for comprehensive fleet maintenance

Work order management

Create, assign, track, and close work orders efficiently.

Technician scheduling

Optimize tech productivity with smart scheduling.

Parts inventory

Track inventory, automate reordering, manage vendors.

Cost tracking

Monitor labor, parts, and vendor costs in detail.

PM scheduling

Automated preventive maintenance based on usage.

Service history

Complete maintenance history for every vehicle.

Mobile access

Full functionality from any device, anywhere.

Alerts & notifications

Real-time alerts for critical maintenance events.

Reports & analytics

Detailed reports with actionable insights.

Barcode scanning

Quick parts lookup and inventory management.

Integration ready

Connect with accounting, GPS, and fuel systems.

Warranty tracking

Track warranties and submit claims easily.

Real Results

Success Stories from the Field

Construction Company Cuts Maintenance Costs by 45% with HVI

45%

Cost Reduction

Saved $480K annually

30%

More Uptime

Faster repairs

2 hrs

Saved Daily

On admin tasks

"HVI transformed our maintenance operations. Work order management is seamless, technicians update everything from the field, and we always know our parts inventory. The cost savings have been incredible - we've reduced maintenance costs by 45% while improving uptime by 30%."

James Patterson, Fleet Manager, Summit Construction Group
Transformation with HVI
Before
72%
Reactive Repairs
After
18%
Reactive Repairs
75% Improvement
Before
4.2
Days Avg Repair
After
1.8
Days Avg Repair
57% Faster
87 Fleet Size
25 Technicians
3 Locations
8 mo ROI Period

"The mobile app changed everything. Technicians update work orders in real-time, add photos, and track time. No more paperwork or delays. Productivity is up 40%."

Maria Rodriguez
Shop Supervisor

"Parts inventory management alone saves us $8,000 monthly. We never run out of critical parts, and automatic reordering prevents overstocking. It's brilliant."

Thomas Chen
Parts Manager

"Cost analytics showed us exactly where money was being wasted. We identified high-cost vehicles, negotiated better vendor rates, and optimized PM schedules."

Sandra Williams
Operations Director

Maintenance Management FAQ

Create work orders in seconds with pre-filled vehicle info and common issues. Assign to technicians based on skills and availability. Track progress in real-time as techs update from mobile devices. Parts automatically reserved when WO created. Labor time tracked automatically. Complete digital workflow eliminates paperwork, reduces errors, and speeds repairs by 40%.

View real-time technician availability and current workload. Assign work based on certifications and skills. Balance workload across team members. Track productivity metrics and efficiency rates. Schedule preventive maintenance during slow periods. Mobile app shows each tech's daily schedule. Result: 30-40% productivity improvement and better work-life balance for technicians.

Track every part in real-time with min/max levels. Auto-reorder when stock hits minimum threshold. Compare vendor pricing and lead times. Reserve parts for scheduled work. Track parts usage by vehicle and technician. Barcode scanning for instant lookup. Eliminate emergency orders (30% markup) and reduce inventory carrying costs by 25%. Never delay repairs due to missing parts.

Comprehensive analytics including: cost per vehicle/mile/hour, maintenance trends, technician productivity, parts usage patterns, vendor performance, downtime analysis, PM compliance rates, repair frequency by component, budget vs actual spending, and ROI on preventive maintenance. Export detailed reports for management review. Identify cost-saving opportunities and optimize maintenance strategy.

Technicians access everything from mobile devices: view assigned work orders, update repair status, track time automatically, add photos of issues/repairs, lookup parts inventory, scan barcodes, view service history, and close work orders. Managers see real-time updates, approve work remotely, and reassign tasks. Works offline and syncs when connected. Eliminates trips to office and phone calls.

Every cost automatically captured: labor hours at configured rates, parts used with current pricing, vendor services, and indirect costs. Track by vehicle, location, department, or time period. Compare actual vs budget. Identify high-cost vehicles and components. Monitor cost per mile/hour trends. Generate reports for accounting integration. Complete cost visibility enables 20-45% reduction in maintenance spending.

Yes! API integrations available for: GPS/telematics (auto-update odometer/hours), fuel management systems, accounting software (QuickBooks, SAP), parts suppliers for pricing/availability, OEM diagnostic systems, and more. Import/export via Excel for any system. Webhooks for real-time data sync. Single source of truth for all maintenance data while connecting with your existing tools.

Most fleets are operational within 48 hours. Day 1: Import fleet list and create user accounts. Day 2: Configure PM schedules and import parts inventory. Training takes 1-2 hours via web conference. Mobile app training is 30 minutes. Full implementation with historical data import typically complete within 1-2 weeks. Dedicated support ensures smooth transition. Most customers see ROI within 60 days.

Transform Your Maintenance Operations

Join thousands of fleets using HVI to streamline maintenance, reduce costs by 45%, and increase uptime by 30%

14-day free trial • No credit card required • Full feature access