Fleet Maintenance Management Software for Heavy Vehicle Fleets

Reduce downtime by 30%, automate preventive maintenance scheduling, and keep your heavy-duty fleet safe and compliant with HVI's intelligent maintenance platform. Transform fleet operations with seamless inspection-to-maintenance workflows.

Maintenance Management
Critical Impact

Why Fleet Maintenance Matters

3-5x Higher Costs

Emergency repairs cost 3-5 times more than planned preventive maintenance

Compliance Violations

Inadequate maintenance records lead to DOT penalties and failed audits

Asset Depreciation

Poor maintenance accelerates vehicle wear and reduces resale value by 20%

Automated Maintenance Alert

Preventive Maintenance Scheduling & Alerts

Never miss critical maintenance again. HVI's automated preventive maintenance scheduling ensures your fleet stays ahead of breakdowns with intelligent service reminders based on time, mileage, or engine hours.

Our digital scheduler sends proactive alerts before services are due, allowing you to plan maintenance during optimal times and avoid unexpected failures. Customize service intervals for each vehicle type, from oil changes to major overhauls, ensuring every asset gets the care it needs to extend its lifespan.

  • Automated scheduling based on mileage, hours, or calendar intervals
  • Smart notifications sent to drivers, mechanics, and managers
  • OEM-recommended service intervals for heavy vehicles
  • 30% reduction in unexpected breakdowns
Maintenance Schedule - March 2025
Vehicle Service Due Status
Truck #42 Oil Change Mar 15 Due Soon
Truck #38 Brake Inspection Mar 18 Scheduled
Truck #51 Annual Service Mar 22 Scheduled
Truck #29 Tire Rotation Mar 10 Overdue

12

Completed

8

Scheduled

2

Overdue

Efficiency Driver

Work Orders & Repair Management

Transform your repair workflow from paper chaos to digital efficiency. When defects are found during inspections or operation, HVI lets you create work orders in one tap, eliminating manual paperwork and reducing admin time by 40%.

Assign work orders to mechanics or teams instantly, track repair status in real-time, and record all labor hours and parts used. Our fleet work order software ensures everyone stays updated until repairs are complete, minimizing vehicle downtime and maximizing accountability.

  • One-tap conversion from inspection findings to work orders
  • Real-time status tracking with mobile updates
  • Attach photos, notes, and approval workflows
  • Complete digital audit trail for compliance
Active Work Orders
WO #1247 - Brake System Repair
In Progress

Truck #38 | Assigned to: John Smith

Est: 4 hours 60% Complete
WO #1246 - Oil Change & Filter
Pending Parts

Truck #15 | Assigned to: Mike Johnson

Waiting for oil filters (ETA: 2 hours)
WO #1245 - Tire Replacement
Completed

Truck #22 | Completed by: Sarah Lee

Completed: 2 hours ago
Parts: $450
HVI Advantage

Integrated Inspections & Compliance

Seamlessly connect daily vehicle inspection reports (DVIRs) with your maintenance workflow

DVIR Integration

Failed inspection items automatically trigger alerts and create work orders in HVI, ensuring no defect goes unaddressed.

DOT Compliance

Digital records of all inspections and repairs ensure regulatory compliance and make DOT audits stress-free.

Inspection to Action

One-tap conversion from inspection issues to repair orders eliminates gaps in your maintenance process.

Parts Inventory Management

Parts & Inventory Tracking

Never delay repairs due to missing parts again. HVI's integrated parts inventory management ensures you always have the right parts on hand when maintenance is needed.

When you use a part on a work order, HVI automatically deducts it from inventory, keeping your stock levels accurate in real-time. Set minimum stock alerts to reorder parts before running out, link parts costs to work orders for accurate expense tracking, and manage inventory across multiple locations.

  • Real-time inventory tracking with automatic deductions
  • Low-stock alerts and reorder reminders
  • Parts cost tracking linked to work orders
  • Barcode scanning for fast inventory management
  • Multi-location inventory support
Parts Inventory Tracking
Fleet Management Reporting

Maintenance History & Reports

View each vehicle's complete service history at a glance – no more hunting down paperwork or searching through filing cabinets. HVI maintains detailed maintenance records for every asset in your fleet.

Use HVI's comprehensive fleet maintenance reports to track maintenance costs, identify downtime trends, and measure ROI on your preventive maintenance program. Our analytics dashboard provides insights into cost per mile, schedule compliance, repair frequency, and more.

  • Complete digital maintenance history for each vehicle
  • Cost analysis and ROI tracking
  • Customizable reports and dashboards
  • Export data for deeper analysis
  • Trend identification for predictive insights
Maintenance Analytics Dashboard
Last 30 Days

$2.45

Cost per Mile

↓ 12%

94%

PM Compliance

↑ 8%
Maintenance Cost Breakdown
Parts & Materials $8,450
45%
Labor $6,200
33%
External Vendors $4,100
22%
Recent Maintenance History
Truck #42 - Oil Change Mar 10
Truck #15 - Brake Service Mar 8
Truck #38 - Annual Inspection Mar 5
Connected Teams

Mobile App & Team Collaboration

Keep your entire team connected with HVI's mobile-first fleet maintenance app

Mobile Access

iOS & Android apps let your team access maintenance workflows anywhere, anytime

Real-Time Updates

Drivers report issues, mechanics update repairs, managers track progress instantly

Push Notifications

Instant alerts for urgent repairs, due maintenance, and status changes

In-App Communication

Comments, photos, and notes keep everyone aligned on maintenance tasks

Proven Results

Success Stories & Results

Fleet of 50 Trucks Reduces Downtime by 20%

12 Breakdowns

Avoided with preventive scheduling

40% Less

Admin time with automation

$15,000

Annual maintenance cost savings

"HVI's maintenance management transformed our operations. The integration between inspections and work orders eliminated our paper trail and reduced our maintenance costs significantly."

Michael Chen, Fleet Manager

Before vs. After HVI

Before

85

Hours Downtime/Month

After

68

Hours Downtime/Month

20% Improvement

"We've cut our maintenance costs by 30% monthly since implementing HVI. The preventive maintenance alerts alone have saved us from countless breakdowns."

Sarah Johnson, Logistics Director

"Passing DOT audits is now stress-free. HVI keeps all our maintenance records organized and accessible. No more scrambling for paperwork."

Tom Rodriguez, Safety Manager

"The mobile app changed everything. Our mechanics update work orders in real-time, and I can track every repair from my phone."

Lisa Park, Fleet Operations Manager

Fleet Maintenance Management FAQ

Fleet maintenance management is a comprehensive system for scheduling, tracking, and optimizing all maintenance activities for your heavy vehicle fleet. It includes preventive maintenance scheduling to avoid breakdowns, work order management for repairs, parts inventory tracking, inspection integration (DVIR), and detailed reporting. HVI's fleet maintenance software brings all these components together in one mobile-friendly platform, specifically designed for heavy vehicle fleets to reduce downtime, lower costs, and ensure compliance.

HVI reduces fleet downtime by preventing breakdowns before they happen. Our preventive maintenance scheduling ensures services are performed on time based on mileage, hours, or calendar intervals. When issues are detected during inspections, they're immediately converted to work orders for quick resolution. Real-time mobile updates keep everyone informed, reducing communication delays. Our customers typically see a 20-30% reduction in downtime within the first year of using HVI.

Yes, HVI includes comprehensive parts inventory management. Track parts across multiple locations, automatically deduct used parts from inventory when added to work orders, and receive alerts when stock runs low. You can scan barcodes for quick inventory updates, track parts costs, and generate reports on parts usage. This ensures you never delay repairs due to missing parts while avoiding excess inventory costs.

HVI is specifically designed for heavy vehicle fleets with unique features like seamless inspection-to-maintenance integration. Our one-tap conversion from inspection findings to work orders eliminates gaps in your maintenance process. We focus on mobile-first design for field technicians, DOT compliance for heavy vehicles, and provide industry-specific features that general fleet software often lacks. Plus, our 30-day free trial lets you experience the difference risk-free.

Key fleet maintenance metrics include: cost per mile for each vehicle, preventive maintenance compliance rate, mean time between failures (MTBF), average repair turnaround time, parts inventory turnover, and total maintenance cost as a percentage of vehicle value. HVI automatically tracks these metrics and more, providing dashboards and reports that help you identify trends, reduce costs, and improve fleet reliability.

Yes, HVI supports external vendor management. You can assign work orders to outside repair shops, track vendor performance, manage repair approvals, and maintain complete records of all external maintenance work. While we don't have a built-in shop network, our system allows you to efficiently coordinate with your preferred vendors and maintain full visibility into all maintenance activities, whether performed in-house or externally.

Transform Your Fleet Maintenance Today

Join thousands of heavy vehicle fleets already saving time and money with HVI's intelligent maintenance management platform. Start reducing downtime and maintenance costs immediately.

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Inspection And Maintenance Management Software

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