Complete Parts Solution

Fleet Parts Inventory Management for Complete Visibility and Control

Reduce parts costs by 25% with real-time tracking, automated reordering, and multi-location management. Never run out of critical parts.

25%

Cost Reduction

98%

Parts Available

15hrs

Weekly Saved

100%

Accuracy

Parts Inventory Dashboard
3,847 SKUs | 5 Locations
98% In Stock

3,768

In Stock

47

Low Stock

32

Out of Stock

124

On Order
⚠ 32 Parts Below Minimum Stock Generate purchase orders

Reduce inventory costs by 25%

Optimize stock levels, eliminate over-ordering, and reduce obsolete inventory with data-driven reorder points and usage analytics.

98% parts availability

Never delay repairs due to missing parts. Automated reorder alerts and predictive analytics ensure critical parts are always available.

Save 15 hours weekly

Eliminate manual counting, spreadsheets, and phone calls. Barcode scanning and automated tracking streamline inventory management.

Advanced parts list & quick actions

Manage inventory with powerful search, filtering, and quick actions. Add parts individually or bulk upload. Mark critical items for priority tracking.

  • Bulk upload via Excel with validation
  • Advanced filtering and search
  • Critical parts designation
  • Quick issue and transfer actions
Hydraulic Return Filter SKU: 7311100018
CRITICAL
120 $110
Engine Oil Filter SKU: 1R-1808
CRITICAL
119 $35
12V 180Ah Battery SKU: BAT-12V180
CRITICAL
4 $5,000
Hydraulic Pump SKU: HYD-PUMP-01
19 $5,000
Off-Road Tire 16.00R25 SKU: OTR-16.00R25
9 $5,000

Critical parts monitoring & alerts

Mark essential parts as CRITICAL for priority alerts and expedited ordering. Monitor critical stock levels with automated weekly reports.

  • Priority tracking for critical items
  • Automated low stock alerts
  • Days until stockout calculation
  • Emergency order workflow
Critical Parts
37 Items
12V 180Ah Battery SKU: BAT-12V180
Low Stock
4 Current
10 Min
12 Days Left
Hydraulic Filter SKU: 7311100018
Near Min
120 In Stock
150 Reorder At
Engine Oil Filter SKU: 1R-1808
Good
847 Stock
200 Min
1000 Max
Critical Parts Status
12 Low
8 Near
17 Good
37 Total

Item type classification & tracking

Classify parts as Consumables, Inventory, or Assets. Each type has different tracking methods and accounting requirements.

  • Consumable items for regular use
  • Inventory items for sale/install
  • Asset items with serial tracking
  • Custom fields per item type
Item Type Classification
Consumable Items 2,847

Regular use parts tracked by quantity only

Value:
$324,500
Turnover:
5.2x/year
Inventory Items 847

Parts for installation or resale

Value:
$142,300
Margin:
28%
Asset Items 153

Serialized equipment with history

Value:
$487,200
Tracking:
Individual

Parts category management

Organize parts with custom categories and subcategories. Track usage patterns, set category-specific rules, and assign shelf locations.

  • Custom categories and subcategories
  • Category-level usage tracking
  • Shelf location assignment
  • Category-specific reorder rules
Parts Categories
Engine Components
847
├ Oil Filters 124
├ Air Filters 98
└ Belts & Hoses 156
Brake System
524
12 items below reorder point
Electrical
412
Suspension & Steering
368

Bulk import parts via Excel

Upload thousands of parts instantly with Excel import. Map columns, validate data, and update existing parts in bulk.

  • Excel and CSV file support
  • Data validation before import
  • Column mapping wizard
  • Update existing parts in bulk
Bulk Import Tool
Excel/CSV
Drop Excel file here
.xlsx, .xls, .csv (Max 10MB)
parts_upload_march.xlsx Ready
Total Rows:
847 parts
File Size:
2.4 MB
Data validated • 847 records
Download Templates

Parts transfer tracking

Track every part movement with complete audit trails. Automatic inventory updates at source and destination locations.

  • Complete transfer audit trail
  • Automatic stock updates
  • Emergency transfer workflow
  • Transfer approval process
Transfer Log
Transfer #TRF-2847 In Transit
From:
Main Warehouse
To:
Satellite Shop
Oil Filter HD (24 units)
Air Filter (12 units)
Transfer #TRF-2846 Completed
Main Warehouse → Truck #42
Brake Pad Set • 2 units
This Month
127 Complete
8 Transit
12 Emergency
847 Parts

Multi-location inventory

Manage parts across unlimited locations with real-time stock levels. Transfer between locations and optimize distribution.

  • Unlimited locations support
  • Real-time stock levels per site
  • Inter-location transfers
  • Mobile unit inventory
5 Locations
All Active
Main Warehouse Primary
2,847 SKUs
98% In Stock
$324K Value
North Shop Active
847 Parts
94% In Stock
$87K Value
South Shop Low Stock
18 parts below minimum
Mobile Units (3 trucks) Mobile
248 Parts
91% Avg Stock
$18K Value

Parts usage analytics

Analyze consumption, costs, and trends. Identify fast vs slow-moving parts and forecast future needs.

  • Usage tracking by part and category
  • Cost analysis and trends
  • Turnover rate calculations
  • Predictive forecasting
Analytics Q1 2025
PARTS SPEND

$284K

↓ 18%
TURNOVER

4.8x

↑ 22%
Top Parts by Usage
Oil Filter HD 847
Air Filter 624
Brake Pads 412
Spending by Category
$87K Engine (31%)
$64K Brake (23%)
$53K Electrical (19%)
$43K Suspension (15%)

Excel export & reporting

Export inventory to Excel with customizable columns and filters. Generate reports for accounting, auditing, or analysis.

  • Customizable export fields
  • Pre-built report templates
  • Filter by location, category, type
  • Excel and CSV formats
Export Data
Quick Export Templates
Custom Export

Barcode scanning & mobile access

Scan parts with mobile devices for receiving, issuing, and counting. Reduce counting time by 80%.

  • Camera-based barcode scanning
  • Instant stock level lookup
  • Mobile issue and transfer
  • Offline mode with sync
9:41
Parts Scanner
Ready

Position barcode

Or enter manually
✓ Oil Filter HD In Stock
Available:
124 units
Location:
Bay A-3
Recent Scans
Air Filter 87
Brake Pads 47
Scanner
Inventory
History

Complete Parts Inventory Features

Everything you need to manage parts efficiently and reduce costs

Real-time tracking

Live inventory levels across all locations with instant updates from transactions.

Smart categorization

Organize with custom categories, subcategories, and tags for easy navigation.

Automated alerts

Low stock, reorder point, and expiration notifications keep you informed.

Barcode scanning

Mobile scanning for receiving, issuing, counting, and transfers.

Transfer tracking

Complete audit trail of parts movement between locations and vehicles.

Bulk import

Upload thousands of parts via Excel with data validation and error checking.

Multi-location

Manage inventory across unlimited warehouses, shops, and mobile units.

Usage analytics

Track consumption patterns, costs, and trends for better decision making.

Auto reordering

Automated purchase order generation when stock reaches minimum levels.

Advanced search

Find parts instantly by number, name, category, vehicle, or custom fields.

Complete history

Full transaction history for every part with user tracking and timestamps.

Mobile access

Check inventory, issue parts, and conduct counts from any mobile device.

Proven Results

Success Stories & Results

National Logistics Reduces Parts Costs by 25% Across 8 Locations

$420K

Annual Savings

From inventory optimization

85%

Time Reduction

Monthly counting time saved

98%

Parts Available

Up from 72% availability

"The bulk Excel import saved us weeks of data entry. Within a month, we could see which parts were sitting unused while being emergency-ordered elsewhere. The mobile scanning was a game-changer for our inventory counts."

Patricia Williams, Director of Fleet Operations, National Logistics Corp
Before vs. After HVI
Before
$1.8M
Inventory Value
After
$1.3M
Inventory Value
28% Reduction
Before
72%
Parts
Availability
After
98%
Parts
Availability
26% Improvement
287 Vehicles
8 Locations
12,400+ Parts SKUs
765% Year 1 ROI

"We've cut our maintenance costs by 30% monthly since implementing HVI. The preventive maintenance alerts alone have saved us from countless breakdowns."

Sarah Johnson
Logistics Director

"Passing DOT audits is now stress-free. HVI keeps all our maintenance records organized and accessible. No more scrambling for paperwork."

Tom Rodriguez
Safety Manager

"The mobile app changed everything. Our mechanics update work orders in real-time, and I can track every repair from my phone."

Lisa Park
Fleet Operations Manager

Parts Inventory FAQ

Download our Excel template with all required fields (part number, description, quantity, cost, category, etc.). Fill in your parts data, then upload the file. The system validates all data before import and shows any errors for correction. You can import thousands of parts in minutes. For initial setup, we provide assistance to ensure smooth data migration from your existing system.

The mobile app uses your device's camera to scan barcode labels. HVI supports UPC, EAN, Code 39, Code 128, and QR codes. For parts without barcodes, the system generates and prints labels automatically. Scanning instantly looks up parts, shows stock levels, locations, and allows you to issue, transfer, or count inventory. Works offline and syncs when connection is restored.

Yes, you can track parts across unlimited locations including warehouses, shops, service trucks, and remote facilities. Each location has independent stock levels, reorder points, and reporting. Transfer parts between locations with automatic inventory updates at both source and destination. View fleet-wide availability or drill down to specific locations. System recommends optimal stock distribution based on usage patterns.

Reorder points can be set manually or calculated automatically based on average usage rate, lead time, and safety stock levels. The system analyzes historical consumption patterns and recommends optimal reorder quantities. You receive alerts when stock falls below reorder points, with options to generate purchase orders automatically. Seasonal adjustments and trend analysis ensure you never run out of critical parts.

Comprehensive reporting includes inventory valuation, stock levels by location, usage reports, low stock alerts, obsolete inventory, turnover rates, cost analysis by category, vendor performance, parts usage by vehicle, transfer history, and custom reports. All reports can be scheduled for automatic delivery, exported to Excel, or accessed via real-time dashboards. Historical trending shows patterns over any time period.

Every parts movement is tracked with complete audit trails including who, what, when, where, why, and how many. Create transfer requests that require approval, scan parts during transfer to ensure accuracy, and confirm receipt at destination. System automatically updates stock levels at both locations. Track in-transit inventory and analyze transfer patterns to optimize distribution. Emergency transfers can be flagged for priority handling.

Yes, technicians use the mobile app to search parts, check availability, and submit requests linked to work orders. Parts counter staff receives notifications, picks parts, and issues them with barcode scanning. System tracks who used which parts on which vehicle for complete accountability. Technicians can also reserve parts for upcoming jobs to ensure availability when needed.

Most fleets see immediate savings from eliminating emergency parts orders and reducing inventory shrinkage. Within 30 days, accurate stock levels prevent over-ordering and optimize working capital. By 90 days, usage analytics identify slow-moving parts and optimize reorder points. The average fleet achieves full ROI within 4-6 months and maintains 20-30% annual cost reduction through better inventory management.

Transform Your Parts Management Today

Join thousands of fleets using HVI to reduce costs, improve availability, and streamline parts operations

14-day free trial • No credit card required • Full feature access