Skid Steer Daily Inspection Checklist: Safety & Performance Guide

skid-steer-daily-inspection-checklist-safety-&-performance-guide

 Skid steer loaders are versatile, powerful machines found on virtually every construction site, agricultural operation, and industrial facility—but their compact size belies significant safety risks when operated without proper inspection. With rollovers,  crushed-by incidents, and hydraulic failures ranking among the most common causes of skid steer accidents, a  thorough  daily inspection isn't just good practice—it's essential for  operator safety and machine longevity. Start your free digital inspection trial

Skid Steer Checklist

Skid Steer Daily Inspection Form

Pre-Operation

Pre-Operation Safety Checklist

Maintenance Log

Skid Steer Maintenance & Service Record

Importance of Skid Steer Daily Inspections

Safety Compliance

  • Daily inspections help prevent accidents, injuries, and fatalities by identifying potential issues before operation. Proper safety system verification ensures ROPS/FOPS protection and operator restraint systems are functioning correctly.

Equipment Longevity

  • Regular  inspections detect wear and tear early, allowing for timely maintenance and repairs, ultimately extending the lifespan of the skid steer and reducing costly breakdowns.

Downtime Prevention

  • By identifying and addressing potential issues during inspection, operators can prevent unexpected equipment failures that lead to project delays and lost productivity.

Cost Savings

  • Preventing accidents and prolonging equipment life leads to significant cost savings in terms of reduced downtime, lower repair expenses, and fewer workers' compensation claims.

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1. Operator Safety Systems

  • Verify ROPS/FOPS (Rollover/Falling Object Protective Structure) is intact and undamaged.
  • Check operator restraint system (seat belt) for proper function and condition.
  • Ensure safety bar/restraint arm operates properly and locks securely.
  • Verify operator presence system functions correctly (engine should not start with restraint up).
  • Check cab entry/exit points for cleanliness and unobstructed access.
  • Inspect all safety decals and warning labels for presence and legibility.
  • Verify side screens/doors are in place and properly secured.
  • Check seat adjustment mechanism for proper operation.
  • Ensure fire extinguisher is present and fully charged (if equipped).
  • Verify emergency exit functions properly (rear window or alternative exit).

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Operator Safety Systems Breakdown

Detailed checklist for critical safety component inspection:

ROPS/FOPS & Restraints

Safety Labels & Access

Emergency Systems

2. Engine and Fluid Levels

  • Check engine oil level and condition.
  • Verify hydraulic oil level and look for signs of contamination.
  • Check coolant level and condition in overflow reservoir.
  • Inspect fuel level and ensure cap is secure.
  • Check air filter restriction indicator.
  • Look for fluid leaks beneath the machine and around components.
  • Inspect radiator and oil cooler for debris or blockage.
  • Check battery connections for tightness and corrosion.
  • Verify DEF level (for Tier 4 Final diesel engines).
  • Inspect belts for proper tension and condition.

Engine & Fluid Systems Breakdown

Detailed checklist for critical fluid and engine inspection:

Fluid Levels

Leak Inspection

Battery & Belts

3. Hydraulic Systems and Controls

  • Inspect hydraulic hoses for leaks, wear, rubbing, or damage.
  • Check hydraulic couplers for damage and security.
  • Verify lift arm and bucket cylinder pins and bushings for wear.
  • Test joystick controls for proper response and operation.
  • Verify auxiliary hydraulic function (if used for attachments).
  • Check for hydraulic drift when controls are in neutral position.
  • Inspect lift arm support device (safety prop) for condition and function.
  • Verify proper cycle times for lift, lower, dump, and curl functions.
  • Check for unusual noise during hydraulic operation.
  • Inspect hydraulic cylinders for leaks or damage.

Hydraulic System Details

Critical hydraulic components to inspect before operation:

Hoses & Couplers

Lift Arms & Controls

Auxiliary Systems

4. Tracks or Tires (Model Dependent)

  • For wheeled models: Check tire pressure and adjust if necessary.
  • Inspect tires for cuts, bulges, and excessive or uneven wear.
  • Verify wheel lug nuts are tight and none are missing.
  • Examine wheels for cracks or damage.
  • For tracked models: Check track tension and adjustment.
  • Inspect tracks for cuts, tears, missing or damaged lugs.
  • Examine idlers, rollers, and sprockets for damage or excessive wear.
  • Look for debris trapped in undercarriage components.
  • Check track drive motors for leaks.
  • Verify track alignment is correct (no signs of walking off).

Undercarriage Inspection Details

Critical tire and track components to check:

Wheeled Models

Tracked Models

Drive System

5. Attachments and Coupling System

  • Inspect quick-attach mechanism for damage or excessive wear.
  • Verify attachment locking pins fully engage and lock securely.
  • Check attachment for damage, cracks, or bent components.
  • Inspect attachment cutting edges, teeth, or working surfaces for wear.
  • Verify hydraulic connections to attachments are secure and not leaking.
  • Ensure attachment is compatible with the skid steer model and capacity.
  • Check attachment mounting plate for damage or deformation.
  • Verify all attachment fasteners are tight and none are missing.
  • Inspect attachment safety devices (chain guards, shields, etc.).
  • Check for attachment-specific safety concerns based on type.

Attachment System Details

Critical attachment components to verify:

Quick-Attach System

Attachment Condition

Hydraulic Connections

6. Electrical Systems and Indicators

  • Test all lights (headlights, taillights, work lights).
  • Verify horn function.
  • Check backup alarm operation (if equipped).
  • Test all gauges and warning indicators during startup.
  • Verify instrument panel illumination.
  • Check battery disconnect switch (if equipped).
  • Inspect visible wiring for damage or exposed conductors.
  • Test windshield wiper and washer (if equipped with cab).
  • Verify HVAC system operation (if equipped with cab).
  • Check camera system or proximity sensors (if equipped).

Critical Safety Note

Important Safety Warning:

  • ✓ Never work under a raised loader arm without properly installing the lift arm support device (safety prop)
  • ✓ Hydraulic systems can lose pressure, causing the lift arms to drop unexpectedly
  • ✓ Always follow lockout/tagout procedures when performing maintenance under raised components
  • ✓ Verify backup alarm is functioning before operating in confined spaces
  • ✓ Ensure all safety interlocks are operational before starting work

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Step-by-Step Inspection Procedure

Pre-Inspection Preparation

Park the skid steer on level ground with the attachment lowered, engine off, parking brake applied (if equipped), and the key removed. Allow the engine to cool before beginning inspection. Review the operator's manual for any model-specific inspection points, and check previous inspection reports for recurring issues or maintenance alerts that should be addressed.

External Inspection

Perform a complete 360° walk-around, examining the machine's exterior for damage, leaks, loose parts, or other visible issues. Pay particular attention to the ROPS/FOPS structure, checking for dents, cracks, or modifications that could compromise operator protection. Inspect the tracks or tires thoroughly. For wheeled units, check tire inflation, damage, and lug nut security. For tracked models, verify proper tension, examine drive sprockets, idlers, and rollers, and look for damaged track sections or embedded debris.

Fluid and Engine Checks

Open access panels to check engine oil, hydraulic fluid, coolant, and fuel levels. Inspect for proper color and condition of fluids. Look for signs of contamination or water intrusion. Note any unusual odors that might indicate overheating or burning fluids. Carefully examine areas around hydraulic cylinders, hoses, fittings, the engine compartment, and drive motors for evidence of leaks.

Operational Checks

Before starting the engine, check seat belt functionality, restraint bar/arm operation, and verify that the operator presence system works correctly. Enter the cab using three points of contact. Fasten seat belt, lower restraint bar, and start the engine. Observe all gauges and warning lights, noting any that remain illuminated after startup. Test all hydraulic functions, including lift, lower, tilt, and auxiliary hydraulics. Verify that controls respond properly without excessive lag, jerking, or drift.

Frequently Asked Questions About Skid Steer Inspections

How long should a skid steer daily inspection take?

A thorough skid steer daily inspection typically takes 10-20 minutes, depending on the machine's condition and the operator's familiarity with the equipment. While this may seem time-consuming, it's a critical investment in safety that can prevent costly breakdowns and accidents.

What are the most common skid steer safety issues?

The most common safety issues include rollovers (often due to operator error or terrain), crushed-by incidents (when operators exit without lowering attachments), hydraulic failures, and ROPS/FOPS damage. Regular inspections help identify these risks before they cause accidents.

Should I inspect attachments separately?

Yes, each attachment should be inspected according to its specific requirements. Different attachments have unique wear points, safety devices, and operational checks. Always verify attachment compatibility and capacity ratings for your skid steer model.

What should I do if I find a safety system defect?

Any safety system defect (ROPS/FOPS damage, non-functioning restraint system, or inoperative operator presence system) should immediately take the machine out of service until repairs are completed. These systems are critical for operator protection and must function properly.

How often should tracks or tires be inspected?

Tracks and tires should be inspected daily before operation, with more detailed inspections weekly or after operating in severe conditions. Track tension should be checked regularly, and tires should maintain proper inflation at all times.

Take Action: Implement a Comprehensive Skid Steer Safety Program

A thorough daily inspection is your first line  of defense against skid steer accidents and unexpected downtime. By systematically checking each component before operation, operators can identify developing issues before they result in equipment failure, costly repairs, or safety incidents. Consider using digital inspection tools to streamline the process and ensure compliance with all safety regulations.

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