Execute comprehensive 500-hour major service with precision. Our technical service guide ensures complete system overhaul, component replacement, and performance restoration for maximum dump truck reliability and longevity.
Technical procedures for comprehensive 500-hour dump truck service and system restoration.
The 500-hour service is a comprehensive maintenance milestone requiring systematic component replacement, detailed inspections, and performance verification to restore equipment to optimal operating condition.
At 500 hours, dump trucks have experienced significant wear across all systems. This major service addresses accumulated degradation through component replacement, system calibration, and preventive maintenance that extend equipment life and maintain reliability for the next service cycle.
| System | Service Type | Labor Hours |
|---|---|---|
| Engine System | Valve adjustment, injector service | 4.5 |
| Hydraulics | Complete fluid/filter change | 3.0 |
| Transmission | Fluid change, calibration | 2.5 |
| Differentials | Oil change, bearing adjustment | 2.0 |
| Brake System | Component replacement, adjustment | 3.5 |
Detailed technical procedures for comprehensive dump truck major service
Ensure peak performance with our full range of dump truck maintenance protocols, including:
Technical service procedures for your complete heavy equipment fleet
Streamline major service execution with digital procedures, automated documentation, and technical specifications at your fingertips. Reduce service time by 30% while ensuring complete compliance.
Step-by-step service guides
Automated test data capture
Complete service documentation