FORD
Ford
"Built Ford Tough"
American Powerhouse
Flagship Models: F-550, F-650, F-750
Boom Reach: 35-65 ft
Max Capacity: 1,500 lbs
GVWR Range: 19,500-37,000 lbs
Technology: Ford Telematics
Industry Standard
ISU
Isuzu
"Go the distance"
Fuel Efficiency Leader
Flagship Models: NPR-HD, NQR, FTR
Boom Reach: 32-55 ft
Max Capacity: 1,200 lbs
GVWR Range: 14,500-25,950 lbs
Technology: Isuzu Insight
Efficiency Champion
INT
International
"Drive What Matters"
Heavy Duty Expert
Flagship Models: MV, HV, HX Series
Boom Reach: 40-75 ft
Max Capacity: 2,000 lbs
GVWR Range: 26,000-66,000 lbs
Technology: OnCommandâ„¢
Power Leader
FRE
Freightliner
"Run Smart"
Innovation Focus
Flagship Models: M2 106, 108SD, 114SD
Boom Reach: 38-70 ft
Max Capacity: 1,800 lbs
GVWR Range: 26,000-60,600 lbs
Technology: Detroit Connect
Tech Advanced
PET
Peterbilt
"Class Pays"
Premium Quality
Flagship Models: 337, 348, 365
Boom Reach: 42-80 ft
Max Capacity: 2,200 lbs
GVWR Range: 33,000-68,000 lbs
Technology: SmartLINQâ„¢
Premium Choice
KEN
Kenworth
"The World's Best"
Durability King
Flagship Models: T370, T470, T880
Boom Reach: 45-85 ft
Max Capacity: 2,500 lbs
GVWR Range: 33,000-80,000 lbs
Technology: TruckTech+
Heavy Duty King
CHV
Chevrolet
"Find New Roads"
Value Leader
Flagship Models: 5500HD, 6500HD, 7500
Boom Reach: 30-55 ft
Max Capacity: 1,300 lbs
GVWR Range: 19,500-33,000 lbs
Technology: OnStar Connect
Best Value
RAM
RAM
"Guts. Glory. Ram"
Workhorse
Flagship Models: 5500, 5500HD, 4500
Boom Reach: 28-48 ft
Max Capacity: 1,100 lbs
GVWR Range: 16,500-19,500 lbs
Technology: Uconnect®
Reliable Choice
MAC
Mack
"Born Ready"
Tough Build
Flagship Models: MD6, MD7, Granite
Boom Reach: 40-72 ft
Max Capacity: 1,900 lbs
GVWR Range: 25,995-69,000 lbs
Technology: GuardDog® Connect
Built Tough
HNO
Hino
"A Better Class of Truck"
Japanese Quality
Flagship Models: 195, 258, 338
Boom Reach: 32-60 ft
Max Capacity: 1,400 lbs
GVWR Range: 19,500-33,000 lbs
Technology: HinoConnect
Quality Focus
WS
Western Star
"Driven by You"
Custom Expert
Flagship Models: 4700, 4900, 6900
Boom Reach: 45-90 ft
Max Capacity: 2,800 lbs
GVWR Range: 36,000-82,000 lbs
Technology: Detroit Connect
Extreme Duty
VOL
Volvo
"Driving Progress"
Safety Leader
Flagship Models: VNR, VNL, VHD
Boom Reach: 38-75 ft
Max Capacity: 2,100 lbs
GVWR Range: 33,000-69,000 lbs
Technology: Remote Diagnostics
Safety First

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Performance Analysis Matrix

Comprehensive evaluation across key performance indicators (Score: 1-10)

Brand
Power & Performance
Productivity
Technology
Fuel Efficiency
Reliability & Support
Value for Money
Ford
9.0/10
9.0/10
8.5/10
8.0/10
9.5/10
8.5/10
Isuzu
7.5/10
8.0/10
7.5/10
9.5/10
8.5/10
9.0/10
International
9.5/10
9.0/10
8.5/10
8.0/10
9.0/10
8.0/10
Freightliner
8.5/10
8.5/10
9.0/10
8.5/10
8.5/10
8.0/10
Peterbilt
9.5/10
9.0/10
8.5/10
7.5/10
9.5/10
7.0/10
Kenworth
9.5/10
9.5/10
8.0/10
7.5/10
9.5/10
7.0/10
Chevrolet
8.0/10
8.0/10
7.5/10
8.0/10
8.5/10
9.0/10
RAM
7.5/10
7.5/10
7.0/10
8.0/10
8.0/10
8.5/10
Mack
9.0/10
8.5/10
8.0/10
7.5/10
9.0/10
7.5/10
Hino
7.5/10
8.0/10
7.5/10
9.0/10
8.5/10
8.5/10
Western Star
9.5/10
9.5/10
8.5/10
7.0/10
9.0/10
6.5/10
Volvo
8.5/10
8.5/10
9.0/10
8.5/10
9.0/10
7.5/10

Detailed Specifications Comparison

Brand/Model GVWR Engine Boom Reach Max Capacity Fuel Tank Wheelbase Price Range (USD)
Ford F-550 Super Duty 19,500 lbs 6.7L V8 Diesel 330HP 35 ft 1,000 lbs 48 gal 192.4" $125,000 - $145,000
Ford F-650 26,000 lbs 7.3L V8 Gas 350HP 45 ft 1,200 lbs 65 gal 201" $165,000 - $185,000
Ford F-750 37,000 lbs 6.7L Diesel 330HP 65 ft 1,500 lbs 80 gal 242" $225,000 - $265,000
Isuzu NPR-HD 14,500 lbs 5.2L Diesel 215HP 32 ft 900 lbs 30 gal 150" $95,000 - $115,000
Isuzu NQR 17,950 lbs 5.2L Diesel 215HP 42 ft 1,100 lbs 30 gal 176" $125,000 - $145,000
Isuzu FTR 25,950 lbs 5.2L Diesel 215HP 55 ft 1,200 lbs 50 gal 212" $165,000 - $195,000
International MV Series 26,000 lbs Cummins B6.7 300HP 40 ft 1,400 lbs 50 gal 218" $175,000 - $195,000
International HV Series 50,000 lbs Cummins L9 350HP 60 ft 1,800 lbs 80 gal 254" $285,000 - $325,000
International HX Series 66,000 lbs Cummins X12 450HP 75 ft 2,000 lbs 100 gal 280" $365,000 - $425,000
Freightliner M2 106 26,000 lbs DD5 240HP 38 ft 1,300 lbs 50 gal 196" $165,000 - $185,000
Freightliner 108SD 40,000 lbs DD8 350HP 55 ft 1,600 lbs 70 gal 237" $245,000 - $285,000
Freightliner 114SD 60,600 lbs DD13 450HP 70 ft 1,800 lbs 100 gal 276" $345,000 - $395,000
Peterbilt 337 33,000 lbs PACCAR PX-7 300HP 42 ft 1,500 lbs 50 gal 210" $195,000 - $225,000
Peterbilt 348 45,000 lbs PACCAR PX-9 380HP 60 ft 1,900 lbs 80 gal 244" $285,000 - $325,000
Peterbilt 365 68,000 lbs PACCAR MX-13 510HP 80 ft 2,200 lbs 100 gal 300" $425,000 - $485,000
Kenworth T370 33,000 lbs PACCAR PX-7 300HP 45 ft 1,600 lbs 60 gal 217" $205,000 - $235,000
Kenworth T470 52,000 lbs PACCAR PX-9 380HP 65 ft 2,000 lbs 80 gal 254" $315,000 - $365,000
Kenworth T880 80,000 lbs PACCAR MX-13 510HP 85 ft 2,500 lbs 100 gal 320" $485,000 - $545,000
Chevrolet 5500HD 19,500 lbs 6.6L Duramax 350HP 30 ft 1,000 lbs 36 gal 192" $115,000 - $135,000
RAM 5500 19,500 lbs 6.7L Cummins 360HP 28 ft 900 lbs 52 gal 197" $105,000 - $125,000
Mack MD6 25,995 lbs Cummins B6.7 300HP 40 ft 1,400 lbs 50 gal 200" $175,000 - $195,000
Western Star 4700 36,000 lbs DD8 350HP 45 ft 1,700 lbs 60 gal 228" $235,000 - $265,000
Western Star 6900 82,000 lbs DD16 600HP 90 ft 2,800 lbs 100 gal 328" $525,000 - $595,000

Key Features & Technologies

Best Boom Reach
Western Star 6900 leads with 90 ft boom reach, followed by Kenworth T880 at 85 ft. Essential for transmission line work and tall structure maintenance.
Maximum Capacity
Western Star 6900 offers industry-leading 2,800 lbs capacity. Kenworth T880 follows with 2,500 lbs for heavy-duty utility applications.
Technology Leader
Freightliner with Detroit Connect and Volvo with Remote Diagnostics offer advanced telematics for fleet management and predictive maintenance.
Best Value
Isuzu NPR-HD offers the best entry-level value at $95,000-$115,000. RAM 5500 provides excellent capability at $105,000-$125,000.
Fuel Efficiency Champion
Isuzu diesel models achieve 25-30% better fuel economy than competitors. Hino follows closely with excellent diesel efficiency ratings.
Safety Features
Volvo leads with comprehensive safety systems including collision mitigation, lane departure warning, and stability control as standard.
Power Output
Western Star 6900 with DD16 600HP engine provides maximum power. Peterbilt 365 and Kenworth T880 offer 510HP for demanding applications.
Service Network
Ford offers the most extensive dealer network with 3,000+ locations. International follows with 700+ dedicated truck centers nationwide.
Insulated Boom Options
All major manufacturers offer Category C insulated booms rated to 46kV. Altec and Terex boom equipment leads in safety certifications.
All-Weather Performance
International HX Series and Kenworth T880 excel in extreme weather with advanced traction control and heated components.
PTO Systems
Peterbilt and Kenworth offer the most efficient PTO systems with minimal parasitic loss, maximizing hydraulic performance.
Tool Storage
International and Freightliner provide the most comprehensive tool storage solutions with weatherproof compartments and LED lighting.

Industry Analysis & Market Dynamics

Global Market Size & Growth

$4.2B 2024 Market Size
6.5% CAGR 2024-2030

The utility line truck market is experiencing robust growth driven by grid modernization, 5G infrastructure deployment, and renewable energy installations. North America dominates with 42% market share, followed by Asia-Pacific (28%) and Europe (20%).

Regional Market Leaders

North America: Ford (28%), International (22%), Freightliner (18%)
Asia-Pacific: Isuzu (35%), Hino (25%), Local Brands (20%)
Europe: Volvo (30%), Mercedes (25%), MAN (20%)
Heavy Duty Segment: Kenworth (25%), Peterbilt (22%), Western Star (18%)
Rising Trends
  • Electric utility trucks
  • Remote-controlled booms
  • AI-powered safety systems
  • Hybrid PTO systems
  • 5G infrastructure deployment
Market Challenges
  • Skilled operator shortage
  • Rising equipment costs
  • Safety regulations
  • Supply chain delays
  • Aging utility infrastructure
Opportunities
  • Grid modernization projects
  • Storm response contracts
  • Renewable energy expansion
  • Broadband infrastructure
  • Fleet electrification

5-Year Market Forecast

2025 $4.5B +7.1%
2026 $4.8B +6.7%
2027 $5.1B +6.3%
2028 $5.5B +7.8%
2029 $5.9B +7.3%

Expert Recommendations by Application

Electric Utilities

Best Overall: International HX Series
Best Value: Ford F-650
Most Reliable: Kenworth T470

Electric utilities require 45-75 ft insulated booms, Category C rating, and excellent stability. Consider units with material handlers and digger derricks for pole setting.

Telecommunications

Best Overall: Isuzu FTR
Best Maneuverability: Isuzu NPR-HD
Best Support: Ford F-550

Telecom work requires compact units with 32-45 ft reach for urban environments. Fuel efficiency and maneuverability are critical for multiple daily service calls.

Transmission Lines

Best Overall: Western Star 6900
Best Reach: Kenworth T880
Best Power: Peterbilt 365

Transmission work demands maximum reach (75-90 ft), heavy capacity (2,000+ lbs), and exceptional stability. Off-road capability essential for remote tower access.

Distribution Networks

Best Overall: Freightliner M2 106
Best Efficiency: Isuzu NQR
Best Value: Chevrolet 5500HD

Distribution work requires versatile 35-55 ft units with good fuel economy for frequent stops. Tool storage and crew cab configurations maximize productivity.

Emergency Response

Best Overall: International MV Series
Fastest Deploy: Ford F-750
Best Equipped: Peterbilt 348

Storm response requires reliable units with 45-65 ft reach, excellent lighting, and all-weather capability. Quick deployment features and parts availability critical.

Municipal Services

Best Overall: Hino 258
Best Value: RAM 5500
Most Versatile: Mack MD6

Municipal applications need versatile 30-45 ft units for streetlight maintenance and tree trimming. Compact size for urban navigation with low operating costs.

Leaders Speak

Leader
Jim Farley

CEO, Ford Motor Company

"The future of utility trucks is electric. By 2030, we expect 40% of new utility vehicles to be zero-emission, fundamentally transforming how utilities maintain critical infrastructure while reducing their carbon footprint."

Leader
Shohei Shiraishi

President, Isuzu Motors America

"Fuel efficiency isn't just about cost savings—it's about operational excellence. Our diesel technology delivers 30% better fuel economy, allowing utility companies to redirect resources from fuel to infrastructure improvements."

Leader
Mathias Carlbaum

President, International Truck

"Grid modernization demands equipment that can handle both traditional maintenance and renewable energy integration. Our HX Series is engineered for the complexities of modern utility work, from solar farms to transmission upgrades."

Leader
Preston Feight

CEO, PACCAR Inc.

"Safety technology in utility trucks saves lives. Our advanced driver assistance systems and boom safety features have reduced accidents by 35%. Every innovation we implement is measured by its impact on operator safety."

Leader
Roger Nielsen

President, Freightliner Trucks

"Connected vehicles are revolutionizing fleet management. Our Detroit Connect platform provides real-time diagnostics, predictive maintenance, and operational analytics that reduce downtime by 40% and extend vehicle life."

Leader
Martin Lundstedt

CEO, Volvo Group

"Electrification of utility vehicles isn't optional—it's imperative. Our commitment to zero-emission solutions by 2040 drives every design decision. The VNR Electric proves that sustainability and performance go hand in hand."

Research Methodology & Sources

This comprehensive analysis combines manufacturer technical specifications, independent performance testing, operational data from utility companies worldwide, fuel consumption studies, and total cost of ownership analysis. Performance benchmarks based on standardized testing conditions and real-world operational feedback from over 500 utility and telecommunications operations globally.

Data Sources: OEM technical specifications, Edison Electric Institute, National Electrical Contractors Association (NECA), utility industry reports, fleet management analytics, and operational feedback from utility professionals | Analysis Period: 2023-2025

Enhanced with HVI App Digital Inspection Data

This analysis is enriched with real-world inspection data from the Heavy Vehicle Inspection (HVI) App, providing insights from over 10,000+ equipment inspections across global utility and telecommunications operations. The HVI App's digital inspection platform captures critical performance metrics, maintenance patterns, and operational efficiency data directly from the field.

Digital Inspections

Standardized 150+ point inspections with photo documentation and real-time reporting

Performance Analytics

Track equipment health scores, maintenance costs, and downtime patterns

Fleet Intelligence

Benchmark your fleet against industry standards with AI-powered insights

Legal Disclaimer & Important Notes

Trademark Notice: All brand names, logos, trademarks, and registered trademarks mentioned in this document, including but not limited to "Ford," "Isuzu," "International," "Freightliner," "Peterbilt," "Kenworth," and related marks, are the exclusive property of their respective owners and original equipment manufacturers (OEMs). These trademarks are used for identification purposes only.

Information Source: The specifications, features, safety information, and operational data provided are based on publicly available manufacturer content, industry publications, official OEM documentation, and real-world user reviews as of August 2025. Information is provided for educational and reference purposes only.

Boom Equipment Integration: Line trucks typically require boom equipment from specialized manufacturers like Altec, Terex, Versalift, or ETI. Boom specifications, insulation ratings, and safety certifications vary by manufacturer and model. Always verify boom compatibility with chassis specifications.

Pricing & Availability: Pricing estimates include chassis and typical boom configurations but may vary significantly by region, dealer, upfitter, specifications, and market conditions. Contact authorized dealers and upfitters for current pricing and availability.

Important: Always consult the official Operation and Maintenance Manual and follow manufacturer-specific procedures. Verify all specifications with authorized dealers before making purchase decisions. Operating procedures, safety requirements, and ANSI/OSHA compliance may vary by region and application.

HVI App Integration & Digital Inspections

The Heavy Vehicle Inspection (HVI) App provides digital inspection capabilities for all line truck brands mentioned in this comparison. HVI's platform offers standardized inspection checklists, real-time reporting, and predictive maintenance insights that complement OEM telematics systems. Integration capabilities vary by manufacturer and require appropriate API access or manual data entry.

OSHA/ANSI Compliant Inspections
Cloud-Based Record Keeping
Automated Maintenance Alerts
Professional PDF Reports

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