CAT
Caterpillar
"Built for the toughest jobs"
Mining Powerhouse
Flagship Models: 793F, 797F, 798 AC
Payload Range: 227-400 tons
Max Power: 4,000 HP
Body Capacity: 250-470 m³
Technology: MineStar Command
Industry Leader
BLZ
Belaz
"Giants of mining"
Ultra-Class Champion
Flagship Models: 75710, 75604, 75306
Payload Range: 220-450 tons
Max Power: 4,600 HP
Body Capacity: 240-496 m³
Technology: BISS Control
Payload King
LHR
Liebherr
"Technology meets power"
Innovation Leader
Flagship Models: T284, T264, T236
Payload Range: 220-400 tons
Max Power: 4,023 HP
Body Capacity: 250-438 m³
Technology: Litronic Plus
Engineering Excellence
KOM
Komatsu
"Progress through technology"
Smart Mining
Flagship Models: 980E-5, 930E-5, 830E
Payload Range: 221-369 tons
Max Power: 3,880 HP
Body Capacity: 230-402 m³
Technology: FrontRunner AHS
Autonomous Pioneer
VOL
Volvo Trucks
"Driving progress"
Fuel Efficiency
Flagship Models: FMX, FH16, A60H
Payload Range: 40-60 tons
Max Power: 750 HP
Body Capacity: 30-42 m³
Technology: Volvo Connect
Construction Expert
SCA
Scania
"King of the road"
Road Transport
Flagship Models: XT Series, G-Series
Payload Range: 30-50 tons
Max Power: 770 HP
Body Capacity: 25-38 m³
Technology: Scania FMS
Reliability Plus
DAF
DAF Trucks
"Driven by quality"
European Excellence
Flagship Models: XF, CF, XG+
Payload Range: 25-40 tons
Max Power: 530 HP
Body Capacity: 20-32 m³
Technology: DAF Connect
Transport Leader
TRX
Terex
"Work. Ready."
Value Performance
Flagship Models: MT6300AC, MT5500AC
Payload Range: 320-400 tons
Max Power: 3,750 HP
Body Capacity: 360-410 m³
Technology: WAVS System
Mining Specialist
HIT
Hitachi
"Inspire the next"
Electric Drive
Flagship Models: EH5000AC-3, EH4000
Payload Range: 221-326 tons
Max Power: 3,200 HP
Body Capacity: 240-350 m³
Technology: AC Drive System
AC Technology
XCM
XCMG
"For your success"
Cost Effective
Flagship Models: XDE400, XDE360, XDE260
Payload Range: 260-400 tons
Max Power: 3,650 HP
Body Capacity: 280-420 m³
Technology: XDE Control
Value Choice
SNY
SANY
"Quality changes the world"
Emerging Giant
Flagship Models: SKT90S, SKT105S
Payload Range: 70-105 tons
Max Power: 1,200 HP
Body Capacity: 65-95 m³
Technology: Smart Control
Budget Friendly
MAN
MAN
"Simply reliable"
Heavy Transport
Flagship Models: TGX, TGS, TGM
Payload Range: 30-45 tons
Max Power: 640 HP
Body Capacity: 25-35 m³
Technology: RIO Platform
German Quality

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Performance Analysis Matrix

Comprehensive evaluation across key performance indicators (Score: 1-10)

Brand
Payload Capacity
Fuel Efficiency
Technology
Durability
Service & Support
Value for Money
Caterpillar
9.5/10
8.5/10
9.5/10
9.5/10
10/10
7.5/10
Belaz
10/10
7.5/10
7.0/10
8.5/10
6.5/10
8.5/10
Liebherr
9.5/10
9.0/10
9.0/10
9.5/10
8.5/10
7.0/10
Komatsu
9.0/10
9.0/10
9.5/10
9.0/10
9.0/10
8.0/10
Volvo Trucks
7.0/10
9.5/10
8.5/10
9.0/10
9.0/10
8.5/10

Detailed Specifications Comparison

Brand/Model Payload Gross Weight Engine Power Body Capacity Fuel Tank Top Speed Price Range (USD)
CAT 793F 227 tons 383 tons 2,650 HP 250 m³ 4,540 L 64 km/h $3.5M - $4.2M
CAT 797F 363 tons 623 tons 4,000 HP 400 m³ 7,571 L 68 km/h $5.0M - $5.5M
CAT 798 AC 400 tons 687 tons 4,000 HP 470 m³ 7,571 L 64 km/h $5.5M - $6.0M
Belaz 75710 450 tons 810 tons 4,600 HP 496 m³ 5,600 L 64 km/h $6.0M - $7.0M
Belaz 75604 360 tons 610 tons 3,750 HP 401 m³ 5,000 L 64 km/h $4.5M - $5.0M
Liebherr T284 400 tons 661 tons 4,023 HP 438 m³ 7,571 L 64 km/h $5.2M - $5.8M
Liebherr T264 290 tons 490 tons 2,983 HP 342 m³ 5,300 L 64 km/h $3.8M - $4.3M
Komatsu 980E-5 369 tons 625 tons 3,880 HP 402 m³ 6,814 L 64 km/h $4.8M - $5.3M
Komatsu 930E-5 290 tons 496 tons 3,500 HP 320 m³ 5,300 L 64 km/h $4.0M - $4.5M
Volvo A60H 60 tons 100 tons 750 HP 42 m³ 750 L 55 km/h $800K - $1.0M
Volvo FMX 540 40 tons 68 tons 540 HP 30 m³ 600 L 90 km/h $350K - $450K
Scania XT 770 50 tons 80 tons 770 HP 38 m³ 700 L 90 km/h $400K - $500K
Terex MT6300AC 400 tons 660 tons 3,750 HP 410 m³ 7,000 L 64 km/h $4.5M - $5.0M
Hitachi EH5000AC-3 326 tons 550 tons 3,200 HP 350 m³ 5,900 L 56 km/h $4.2M - $4.7M
XCMG XDE400 400 tons 650 tons 3,650 HP 420 m³ 6,500 L 60 km/h $3.5M - $4.0M

Key Features & Technologies

Highest Payload
Belaz 75710 leads with 450-ton payload capacity, making it the world's largest haul truck. CAT 798 AC and Liebherr T284 follow with 400-ton capacity.
Fuel Efficiency Leader
Volvo A60H achieves best fuel economy with advanced engine technology and optimized drivetrain, consuming 15% less fuel than competitors.
Autonomous Technology
Komatsu FrontRunner AHS leads autonomous operations with 400+ trucks operating unmanned globally, followed by CAT MineStar Command.
Electric Drive Systems
Liebherr and Hitachi excel with AC electric drive technology, offering superior grade performance and regenerative braking capabilities.
Maximum Speed
Scania XT Series achieves 90 km/h for on-road applications, while mining trucks typically max at 64-68 km/h for safety and efficiency.
Safety Systems
Caterpillar leads with comprehensive safety features including collision avoidance, fatigue detection, and 360° visibility systems.
Best Value
XCMG XDE400 offers competitive 400-ton capacity at 30% lower cost than Western alternatives, making it attractive for budget-conscious operations.
Service Network
Caterpillar maintains the most extensive global dealer network with 24/7 support, parts availability, and certified technicians worldwide.
Sustainability
Volvo and Komatsu lead with hybrid-electric options and Tier 4 Final engines, reducing emissions by up to 95% compared to older models.
Productivity Tracking
All major brands offer telematics: CAT Product Link, Komatsu KOMTRAX Plus, Liebherr LiDAT, enabling real-time monitoring and optimization.
Extreme Climate
Belaz trucks excel in extreme conditions, operating reliably from -50°C to +50°C, making them ideal for Arctic and desert mining.
Road Legal Options
Volvo, Scania, DAF, and MAN offer road-legal configurations for construction and transportation, with advanced suspension and comfort features.

Expert Recommendations by Application

Open-Pit Mining

Best Overall: CAT 797F
Highest Capacity: Belaz 75710
Best Technology: Komatsu 980E-5

For 24/7 mining operations, prioritize ultra-class trucks (350+ tons) with proven reliability, strong dealer support, and autonomous capability. ROI typically achieved within 2-3 years in high-production mines.

Heavy Construction

Best Overall: Volvo A60H
Best Versatility: CAT 773G
Best Value: Volvo FMX

Construction sites benefit from 40-60 ton articulated trucks with excellent maneuverability, fuel efficiency, and all-terrain capability. Consider total ownership costs including fuel consumption.

Long-Haul Transport

Best Overall: Scania XT Series
Best Efficiency: Volvo FH16
Best Comfort: MAN TGX

For road transport applications, prioritize fuel efficiency, driver comfort, and service network coverage. European manufacturers excel in this segment with advanced safety and efficiency features.

Oil & Gas

Best Overall: CAT 793F
Best for Arctic: Belaz 75306
Best Support: Liebherr T264

Oil sands and remote operations require extreme durability, cold-weather packages, and excellent parts availability. Consider trucks with proven performance in harsh environments.

Waste Management

Best Overall: Volvo FMX
Best Capacity: DAF CF
Best Value: MAN TGS

Waste operations need corrosion-resistant bodies, high compaction ratios, and excellent visibility. European trucks with specialized waste configurations offer best performance.

Quarrying

Best Overall: Komatsu HD785-8
Best Durability: CAT 777G
Best Value: Terex TR100

Quarry operations require 100-150 ton rigid trucks with reinforced bodies, excellent braking systems, and strong retarder capability for steep grade operations.

Research Methodology & Sources

This comprehensive analysis combines manufacturer technical specifications, independent performance testing, operational data from mining companies worldwide, fuel consumption studies, and total cost of ownership analysis. Performance benchmarks based on standardized testing conditions and real-world operational feedback from over 500 mining and construction operations globally.

Data Sources: OEM technical specifications, Mining Magazine, International Mining, Construction Equipment Magazine, operational feedback from mining professionals | Analysis Period: 2023-2025

Enhanced with HVI App Digital Inspection Data

This analysis is enriched with real-world inspection data from the Heavy Vehicle Inspection (HVI) App, providing insights from over 10,000+ equipment inspections across global mining and construction sites.

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Legal Disclaimer & Important Notes

Trademark Notice: All brand names, logos, and trademarks mentioned are property of their respective owners. Used for identification purposes only.

Information Accuracy: Specifications and pricing based on publicly available data as of 2025. Contact authorized dealers for current information.

Safety Notice: Always follow manufacturer safety procedures and maintenance schedules. Proper training required for operation.

HVI App Integration

The HVI App provides digital inspection capabilities for all haul truck brands mentioned. Standardized checklists ensure MSHA/DOT compliance.

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