METSO
Metso Outotec
"Metals refining perfected"
Technology Leader
Flagship Models: C Series, HP Series
Crusher Types: Jaw, Cone, Impact
Capacity Range: 50-3,000 TPH
Technology: IC Series Automation
Global Market: 35% Share
Industry Leader
SAND
Sandvik
"Engineering progress"
Innovation Pioneer
Flagship Models: CJ Series, CS Series
Crusher Types: Jaw, Cone, VSI
Capacity Range: 100-2,500 TPH
Technology: My Sandvik Digital
Specialty: Mobile Solutions
Tech Pioneer
FINLAY
Terex Finlay
"Mobile solutions"
Mobile Specialist
Flagship Models: J-1170, C-1540RS
Crusher Types: Mobile Only
Capacity Range: 150-500 TPH
Technology: Pulse Intelligence
Focus: Track-Mounted
Mobile Leader
KOM
Komatsu
"Creating value together"
Comprehensive Range
Flagship Models: BR Series Mobile
Crusher Types: Mobile Jaw, Impact
Capacity Range: 200-600 TPH
Technology: KOMTRAX
Integration: Mining Fleet
Fleet Integration
KLEE
Kleemann
"German engineering"
Premium Quality
Flagship Models: MOBICAT, MOBICONE
Crusher Types: Mobile Premium
Capacity Range: 250-450 TPH
Technology: SPECTIVE Connect
Quality: Premium Build
Premium Choice
MCC
McCloskey
"Screening & crushing"
Mobile Focus
Flagship Models: J45R, C38R
Crusher Types: Track Mobile
Capacity Range: 100-400 TPH
Technology: McCloskey Connect
Market: Aggregate Focus
Aggregate Leader
PWR
Powerscreen
"Mobile solutions"
Track Mounted
Flagship Models: XA400S, 1000 Maxtrak
Crusher Types: Mobile Cone, Jaw
Capacity Range: 200-450 TPH
Technology: Insight Intelligence
Specialty: Quarry Applications
Quarry Expert
XCMG
XCMG
"Taking great responsibilities"
Value Option
Flagship Models: XPC Series
Crusher Types: Jaw, Cone, Impact
Capacity Range: 150-800 TPH
Technology: X-Brain Control
Market: Emerging Markets
Cost Effective
ASTEC
Astec Industries
"Rock solid solutions"
Aggregate Systems
Flagship Models: KJC Series
Crusher Types: Portable Plants
Capacity Range: 200-600 TPH
Technology: Plant Management
Focus: Complete Plants
Plant Solutions
STRK
Striker
"Mobile crushing power"
Mobile Innovation
Flagship Models: HQR Series
Crusher Types: Track Mobile
Capacity Range: 120-350 TPH
Technology: Smart Systems
Specialty: Compact Design
Compact Leader

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Performance Analysis Matrix

Comprehensive evaluation across key performance indicators (Score: 1-10)

Brand
Crushing Efficiency
Technology & Automation
Reliability & Uptime
Product Quality
Service Support
Value for Money
Metso Outotec
9.5/10
9.5/10
9.0/10
9.5/10
9.0/10
7.5/10
Sandvik
9.0/10
9.5/10
9.0/10
9.0/10
9.0/10
7.5/10
Terex Finlay
8.0/10
8.5/10
8.0/10
8.0/10
8.5/10
8.5/10
Komatsu
8.0/10
8.0/10
8.5/10
8.0/10
8.5/10
8.0/10
Kleemann
8.5/10
8.5/10
9.0/10
9.0/10
8.5/10
7.0/10
7.0/10
7.0/10
7.0/10
8.5/10

Detailed Specifications Comparison

Brand/Model Crusher Type Feed Opening Capacity (TPH) Motor Power Weight Technology Package Price Range (USD)
Metso C160 Jaw Crusher 1600 x 1200 mm 600-1,100 TPH 200 kW 65 tons IC Series Automation $850,000 - $1,200,000
Metso HP6 Cone Crusher 1372 mm 950-1,750 TPH 630 kW 145 tons IC Series Automation $2,800,000 - $3,500,000
Sandvik CJ815 Jaw Crusher 1500 x 1200 mm 500-960 TPH 250 kW 58 tons My Sandvik Digital $780,000 - $1,100,000
Sandvik CS660 Cone Crusher 1295 mm 750-1,500 TPH 560 kW 125 tons My Sandvik Digital $2,400,000 - $3,100,000
Terex Finlay J-1170 Mobile Jaw 1000 x 600 mm 300-400 TPH 350 HP 48 tons Pulse Intelligence $650,000 - $850,000
Komatsu BR580JG-3 Mobile Jaw 1100 x 700 mm 400-600 TPH 400 HP 52 tons KOMTRAX $720,000 - $950,000
Kleemann MOBICAT MC 120 Zi PRO Mobile Jaw 1200 x 750 mm 350-650 TPH 440 HP 55 tons SPECTIVE Connect $950,000 - $1,250,000
McCloskey J45R Mobile Jaw 1050 x 600 mm 300-450 TPH 325 HP 44 tons McCloskey Connect $580,000 - $780,000
Powerscreen 1000 Maxtrak Mobile Cone 1000 mm 250-400 TPH 300 HP 42 tons Insight Intelligence $620,000 - $820,000
XCMG XPC1380 Jaw Crusher 1380 x 1050 mm 400-800 TPH 160 kW 52 tons X-Brain Control $420,000 - $650,000

Key Features & Technologies

Highest Capacity
Metso HP6 Cone Crusher delivers up to 1,750 TPH capacity, making it ideal for large-scale mining operations requiring maximum throughput.
Maximum Power
Metso HP6 features 630 kW motor power, providing superior crushing force for the hardest materials and highest reduction ratios.
Largest Feed Opening
Metso C160 offers 1600 x 1200 mm feed opening, accommodating larger feed sizes and maximizing primary crushing efficiency.
Technology Leader
Metso IC Series provides advanced automation with real-time optimization, predictive maintenance, and remote monitoring capabilities.
Best Value
McCloskey J45R offers excellent mobile crushing capabilities at $580,000-$780,000, providing superior value for aggregate operations.
Mobile Innovation
Sandvik Mobile Solutions feature advanced track systems, quick setup times, and intelligent control systems for maximum mobility.
Safety Excellence
Advanced safety systems include remote monitoring, automatic shutdown protocols, and comprehensive operator protection across all major brands.
Digital Integration
Sandvik My Digital platform provides real-time performance monitoring, predictive analytics, and fleet optimization insights.
Service Network
Metso and Sandvik maintain extensive global service networks with specialized crushing technicians and genuine parts availability.
Environmental Performance
Modern crushers feature dust suppression systems, noise reduction technology, and energy-efficient designs for environmental compliance.
Telematics Systems
Advanced fleet management enables remote monitoring, performance optimization, maintenance scheduling, and productivity analysis.
Product Quality
Metso and Sandvik crushers consistently produce superior aggregate shape and gradation for high-specification applications.

Expert Recommendations by Application

Primary Crushing

Best Overall: Metso C160
Best Technology: Sandvik CJ815
Best Mobile: Komatsu BR580JG-3

Primary crushing requires maximum feed opening and robust construction. Jaw crushers excel at handling large feed sizes and varying material hardness with high availability.

Secondary Crushing

Best Overall: Metso HP6
Best Efficiency: Sandvik CS660
Best Mobile: Powerscreen 1000 Maxtrak

Secondary crushing focuses on capacity and product shape. Cone crushers provide superior reduction ratios and excellent cubical product for aggregate applications.

Aggregate Production

Best Overall: McCloskey J45R
Best Quality: Kleemann MOBICAT
Best Value: Terex Finlay J-1170

Aggregate operations benefit from mobile solutions offering flexibility and quick setup. Focus on product quality, capacity, and total cost of ownership.

Recycling & Demolition

Best Overall: Striker HQR Series
Best Versatility: Terex Finlay J-1170
Best Cost: XCMG XPC1380

Recycling applications require versatile equipment capable of handling contaminated materials, rebar, and varying feed sizes with maximum uptime.

Enhanced with HVI App Digital Inspection Data

This analysis is enriched with real-world inspection data from the Heavy Vehicle Inspection (HVI) App, providing insights from over 4,500+ crusher inspections across global mining and aggregate operations. The HVI App's digital inspection platform captures critical performance metrics, maintenance patterns, and safety compliance data directly from crushing sites.

Comprehensive Crusher Inspections

MSHA compliant 150+ point inspections with vibration monitoring, wear analysis, and safety compliance verification

Performance Analytics

Track crushing efficiency, wear patterns, maintenance costs, and operational uptime across your entire fleet

Fleet Intelligence

Benchmark your crushing operations against industry standards with AI-powered predictive maintenance insights

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