ISO Cleanliness Targets for Grease

Optimize your fleet's performance with ISO cleanliness targets for grease management. Ensure contamination control and extend equipment life with proven protocols.

Grease Contamination Control

Achieve peak performance with precise ISO cleanliness standards.

Understanding Cleanliness Standards

What Are ISO Cleanliness Targets?

ISO cleanliness targets, defined by ISO 4406, specify the acceptable levels of particulate contamination in grease to ensure optimal performance and longevity of heavy vehicle components.

These standards are critical for heavy fleets operating in demanding environments, as contamination in grease can lead to accelerated wear, increased downtime, and costly repairs. By adhering to ISO cleanliness targets, fleets can maintain oil sampling intervals and ensure compliance with maintenance best practices.

Key Benefits
Reduced Component Wear
Extended Equipment Life
Improved Reliability
Lower Maintenance Costs

ISO 4406 Cleanliness Code Chart

ISO Code Particles per mL Application
16/14/12 Low High-precision hydraulics
18/16/13 Moderate Standard hydraulics
20/18/15 High Heavy-duty bearings
22/20/17 Critical Severe-duty gears
Cleanliness Requirements

Grease Cleanliness Requirements

Implement rigorous cleanliness protocols to meet ISO standards and protect critical components in severe-duty operations.

Contamination Control

  • Use clean storage containers for grease.
  • Implement fluid labeling policies.
  • Regular filtration of grease during application.
  • Seal systems to prevent dust ingress.

Testing & Monitoring

  • Conduct diesel fuel testing for contamination.
  • Regular particle count analysis.
  • Monitor grease condition monthly.
  • Track ISO code compliance.

Maintenance Protocols

  • Follow oil sampling intervals.
  • Replace grease based on ISO code deviations.
  • Use NLGI 2 grease for heavy-duty applications.
  • Train staff on proper application techniques.
Implementation Process

How to Implement ISO Cleanliness Targets

Step-by-step process to achieve and maintain ISO cleanliness standards for grease in your fleet.

1
Assess Current Practices

Evaluate existing grease management and contamination levels to establish a baseline.

2
Set ISO Targets

Define appropriate ISO cleanliness codes based on equipment and operating conditions.

3
Implement Protocols

Adopt contamination control measures and regular testing schedules.

4
Monitor & Adjust

Track cleanliness levels and refine protocols to maintain ISO standards.

Return on Investment

Proven Benefits of ISO Cleanliness Targets

Fleets adhering to ISO cleanliness targets for grease see significant reductions in maintenance costs and downtime.

80%

Reduction in bearing failures

65%

Decrease in unplanned maintenance

50%

Improvement in component lifespan

90%

Compliance with maintenance standards

Customer Success Story

"Implementing ISO cleanliness targets for our fleet's grease management reduced our bearing failures by 70% and saved us over $200,000 in annual maintenance costs."

Sarah Johnson

Maintenance Director, TransTech Logistics

Frequently Asked Questions

Common Questions About ISO Cleanliness Targets

Answers to common questions about implementing ISO cleanliness targets for grease management.

ISO 4406 is an international standard that defines the cleanliness level of hydraulic fluids and lubricants, including grease, by measuring the number of particles of different sizes per milliliter.

ISO cleanliness targets ensure that grease remains free of contaminants that can cause wear and tear, reducing equipment lifespan and increasing maintenance costs.

Grease should be tested monthly or as per oil sampling intervals to ensure compliance with ISO cleanliness targets, depending on operating conditions.

Yes, ISO cleanliness targets apply to all grease types, including NLGI 2 grease, but specific codes may vary based on equipment requirements.

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Optimize Your Grease Management

Ensure your fleet operates at peak performance with ISO cleanliness targets for grease. Start today to reduce downtime and extend equipment life.

Quick Implementation

Rapidly adopt ISO cleanliness protocols.

Expert Guidance

Support for grease management optimization.

Proven ROI

Significant cost savings and reliability.

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