Strategic implementation timeline for achieving world-class mining fleet availability. This roadmap provides a phased approach to transform maintenance operations, deploy predictive technologies, and achieve sustainable 95%+ equipment uptime.
Your path to 95%+ uptime.
A structured roadmap transforms mining maintenance from reactive firefighting to predictive excellence. Each phase builds upon previous achievements, ensuring sustainable improvements and measurable ROI.
This roadmap, aligned with the Operations hub, provides clear milestones, resource requirements, and success metrics for each implementation phase.
| Phase | Duration | Focus Area | Target Uptime |
|---|---|---|---|
| Foundation | 0-6 months | Assessment | Baseline |
| Stabilization | 6-12 months | Core Systems | 85%+ |
| Optimization | 12-18 months | Predictive Tech | 90%+ |
| Excellence | 18-24 months | AI & Analytics | 95%+ |
Execute with tactical playbook.
Four phases to achieve world-class equipment availability
Review executive brief for leadership alignment.
Measure with performance benchmarks.
Implement using playbook tactics.
Track excellence via world-class benchmarks.
Key milestones and performance indicators for each phase
| Metric | Baseline | Phase 1 | Phase 2 | Phase 3 | Phase 4 |
|---|---|---|---|---|---|
| Equipment Availability | 75-80% | 80% | 85% | 90% | 95%+ |
| MTBF (Hours) | 100 | 120 | 150 | 180 | 220+ |
| MTTR (Hours) | 8 | 6 | 4.5 | 3.5 | <3 |
| PM Compliance | 60% | 75% | 85% | 92% | 98%+ |
| Cost/Operating Hour | $350 | $320 | $280 | $250 | <$220 |
Progressive technology deployment for mining uptime
CMMS & basic telematics deployment.
IoT sensors & real-time monitoring.
Predictive analytics & AI models.
Autonomous systems & digital twins.
Common questions about implementing the uptime transformation
Investment varies by fleet size and current state. Typical mid-size operations (50-100 units) require $2-5M over 24 months, including technology, training, and resources. Phase 1-2 accounts for 40% of investment with immediate ROI, Phase 3-4 delivers exponential value. Most operations achieve positive ROI within 12-18 months. Calculate your specific requirements in our executive planning guide.
Success requires strong change management. Start with pilot programs on select equipment, demonstrate quick wins, and celebrate early successes. Involve frontline teams in planning, provide comprehensive training, and establish clear communication channels. Create maintenance champions who advocate for new processes. Address concerns transparently and show how technology enhances rather than replaces human expertise. Details in the implementation playbook.
While possible, acceleration requires additional resources and carries risks. Some phases can overlap with proper planning—for example, starting predictive technology pilots during stabilization. However, rushing foundation phases often leads to implementation failures. Consider accelerating with external expertise, additional training resources, or parallel workstreams. Most successful operations maintain the 24-month timeline for sustainable change. Compare approaches using industry benchmarks.
HVI provides comprehensive support throughout your journey with phase-specific tools, implementation templates, progress tracking dashboards, and expert consultation. Our platform scales with your maturity, from basic CMMS functions to advanced AI analytics. We offer training programs, change management resources, and integration support for each phase. Learn more about our solutions at the Operations hub.
Complete your mining uptime transformation toolkit
Comprehensive resources for fleet optimization
Financial optimization strategies.
Advanced tech adoption.
Regulatory and risk management.
Operator excellence programs.
Transform your mining maintenance operations with a proven roadmap to world-class performance. HVI provides the tools, expertise, and support needed at every phase of your journey to 95%+ equipment availability.
24-month transformation plan
Achieve 95%+ availability
Positive returns in 12-18 months