Detailed Inspection Procedures
Follow these step-by-step procedures for key inspection areas on your compactor to ensure thoroughness and consistency.
Vibration System Inspection
- Park compactor on level ground with engine off
- Inspect vibration motor mounting bolts for tightness
- Check eccentric weight covers for security and damage
- Examine flexible couplings for wear or damage
- Inspect isolation mount condition and security
- Check vibration bearings for excessive play
- Look for signs of oil leakage from the vibration housing
- Verify no unusual metal debris around vibration components
- Start machine and test vibration at low speed
- Listen for unusual noises during vibration operation
Compaction Drum/Wheel Inspection
- Park on level ground with engine off and properly secured
- Clean drums/wheels thoroughly before inspection
- Check for dents, cracks or deformation in drum surface
- Inspect pad feet/cleats for wear, damage and security
- Check scraper blade condition and adjustment
- Verify water spray nozzles function properly (if equipped)
- Inspect drum bearings for leakage or excessive play
- Check drive motor mounts and connections
- For pneumatic compactors, check tire condition and inflation
- Inspect drum shells for signs of excessive wear
Articulation Joint Inspection
- Park on level surface with engine off
- Place articulation lock bar in position if equipped
- Clean articulation area thoroughly before inspection
- Check for proper lubrication at all grease points
- Inspect center hinge pin for excessive play or movement
- Check steering cylinders for leaks and secure mounting
- Look for cracks in frame near articulation point
- Inspect oscillation joint if equipped
- Verify articulation lock function and condition
- Remove lock bar and verify proper joint movement
Water Spray System Inspection
- Check water tank level and fill if necessary
- Inspect water tank for damage and secure mounting
- Examine water pump for proper operation and leaks
- Clean water filter and check for debris
- Inspect spray bar for damage or bending
- Check all spray nozzles for clogs or damage
- Verify even spray pattern from all nozzles
- Inspect water lines and connections for leaks
- Test water system controls from operator station
- Verify water flow rate and pressure is adequate